This manual covers the All-Terrain Vehicle (ATV) for the 2012 and 2013 model years. As a high-output variant, this ATV is engineered for robust performance and versatility, suitable for a wide range of off-road applications. Its design emphasizes comfort for two-up riding, powered by a potent 850cc liquid-cooled, 4-stroke DOHC twin-cylinder engine delivering approximately 77 horsepower. Key features include a Variable Transmission with engine braking, On-Demand All-Wheel Drive, Active Descent Control, and hydraulic disc brakes, all contributing to its capable and reliable operation in diverse terrains.
This factory service repair manual provides comprehensive technical information necessary for the maintenance, diagnosis, troubleshooting, and repair of your All-Terrain Vehicle. It details procedures for all major systems, including the engine, fuel, cooling, lubrication, clutch, drivetrain, brakes, suspension, steering, frame, and electrical systems. With factory-level detail, step-by-step instructions, and diagnostic guidance, this manual is an essential resource for owners and technicians aiming to ensure the optimal performance and longevity of the vehicle, offering significant cost savings compared to professional labor.
Model:
Sportsman Touring 850 HO INTL
Vehicle Type:
ATV (All-Terrain Vehicle)
Market Position:
Positioned as a comprehensive, official factory service manual for Polaris Sportsman Touring 850 HO INTL owners and technicians, offering substantial cost savings on labor.
Competitive Analysis:
Directly contrasts with 3rd party manuals, emphasizing its authenticity and completeness as genuine factory documentation. Highlights advantages over outsourced repairs.
Key Features:
Official factory repair data, step-by-step instructions, detailed illustrations/diagrams/photos, advanced troubleshooting guide, searchable PDF format, printable, cost-saving potential.
Coverage Areas:
General Information, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix
Page Count:
Hundreds of pages (exact number not specified, implies comprehensive)
Manual Type:
Factory Service Repair Manual
Systems Covered:
Engine, Fuel System, Cooling System, Lubrication System, Clutch, Drivetrain (Transmission, Final Drive, Wheels/Tires), Braking System, Suspension System, Steering System, Electrical System, Frame
Procedures Included:
Maintenance, Diagnosis, Troubleshooting, Repair, Rebuilding, Refurbishing, Restoration, Engine Fault Symptom Diagnosis, Part Testing, Wiring Diagram Tracing, Engine Management System Analysis, Common Fixes, Pre-emptive Maintenance Tips
Technical Depth:
Complete factory-level technical detail, suitable for diagnosing and repairing all aspects of the vehicle. Covers fundamentals to advanced procedures.
Print Quality:
High Resolution, Printable (entire manual or selected pages)
Binding Type:
Digital Download (printable)
Paper Type:
N/A (Digital)
Engine Type:
Liquid-Cooled, 4-Stroke DOHC Twin Cylinder
Horsepower:
Approx. 77 HP (Horsepower rating for 2012/2013 models may vary slightly but HO indicates High Output)
Torque:
Refer to manual for specific torque figures. High Output (HO) designation implies enhanced torque delivery.
Fuel Delivery:
Electronic Fuel Injection (EFI)
Transmission Type:
Automatic PVT (Polaris Variable Transmission) with Engine Braking
Optional Features:
Not applicable for standard factory transmission, but likely includes Hi/Lo range and Reverse.
Transmission Features:
On-Demand AWD (All-Wheel Drive), ADC (Active Descent Control), HB (Hill-Brake)
Length:
217.7 cm (85.7 in)
Dry Weight:
Approx. 316 kg (697 lbs)
Ground Clearance:
28.7 cm (11.25 in)
Towing Capacity:
680.4 kg (1500 lbs)
Rack Capacity Front:
110.2 kg (243 lbs)
Rack Capacity Rear:
220 kg (485 lbs)
Safety Ratings:
Refer to specific regulatory standards for ATVs; manual will detail safety features and operational guidelines.
Active Features:
On-Demand AWD, Engine Braking System (EBS), Hydraulic Disc Brakes (Front & Rear), Rollover Protection (ROPS - if applicable to specific configurations, typically for utility models)
Passive Features:
Integrated lighting, comfortable seating, handgrips.
Infotainment System:
Basic instrumentation cluster (speedometer, odometer, fuel gauge, warning lights). No complex infotainment systems typical of automotive counterparts.
Driver Assistance Features:
Engine Braking System (EBS) for controlled descents, On-Demand AWD for enhanced traction.
Connectivity:
N/A (No digital connectivity features expected on this model).
Initial Service Interval:
Refer to manual for specific mileage/hour intervals for first service (typically around 20-50 hours or 500-1000 miles/km).
Engine Oil Change:
Consult manual for specific interval (e.g., every 100 hours or annually).
Air Filter Maintenance:
Inspect and clean/replace based on operating conditions (manual will specify frequency).
Spark Plug Replacement:
Refer to manual for specific interval and type (e.g., NGK).
Engine Oil Type:
Polaris PS-4 10W-50 Full Synthetic (or equivalent as per manual specifications)
Engine Oil Capacity:
Consult manual for exact capacity (typically around 2.0-2.5 quarts/liters).
Transmission Fluid Type:
Polaris AGL Synthetic Gearcase Lubricant (or equivalent as per manual specifications)
Coolant Type:
Ethylene Glycol based antifreeze (e.g., 50/50 mix with distilled water). Specific Polaris coolant type recommended.
Common Issues:
Early models of this era might experience occasional clutch wear, charging system issues, or suspension component wear depending on usage and maintenance. The manual will provide diagnosis and repair for these.
Brand Heritage:
Polaris Industries is a long-standing American manufacturer known for its innovation in powersports vehicles, including ATVs, snowmobiles, and motorcycles. The Sportsman line is a cornerstone of their ATV offerings, recognized for its versatility and durability.
Model Evolution:
The Sportsman Touring 850 HO represents an evolution of Polaris's large-displacement utility ATVs, focusing on enhanced comfort for two-up riding and powerful performance. The 'HO' designation signifies a 'High Output' engine variant, typically offering increased horsepower and torque over standard models. The 'INTL' likely denotes international specifications or markets.
Production Years:
2012, 2013 (as specified for this manual)
Recognitions:
The Polaris Sportsman line consistently receives positive reviews for its performance, comfort, and utility in the powersports industry, though specific awards for the 2012-2013 850 HO model would require historical review.