Polaris Sportsman XP 850 Service Manual Repair 2012-2013

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Tipo: Atv

Proveedor:

SKU: 54054

Etiquetas: 2012 2013 ATV Polaris Powersports Sportsman Series Sportsman XP 850

Variantes de producto

Descripción

The Polaris Sportsman XP 850 is a high-performance utility All-Terrain Vehicle (ATV) built for demanding off-road conditions. Available for the 2012 and 2013 model years, it features a potent 850cc liquid-cooled, 4-stroke V-Twin engine with Electronic Fuel Injection (EFI), delivering robust power for a variety of tasks. This model was offered in several variants, including the XP 850 HO, XP 850 HO EPS, XP 850 HO International, Touring 850 HO, and Touring 850 HO International, catering to both single-rider and two-rider needs. Known for its engineering quality and reliability, the Sportsman XP 850 offers significant towing capacity, substantial rack capacity, and excellent ground clearance, making it a capable machine for work and recreation. This comprehensive Factory Service Manual provides detailed guidance for the maintenance, troubleshooting, and repair of your Polaris Sportsman XP 850 ATV. Covering a wide range of systems, including the engine, drivetrain, suspension, brakes, and electrical components, this manual offers complete tear-down and rebuild procedures, diagnostic steps, and essential technical specifications. With clear instructions, torque values, and visual aids, it is an indispensable resource for owners, mechanics, and technicians aiming to ensure optimal performance and longevity of their vehicle. The manual is presented in English and is designed for ease of use, allowing for printing and digital saving.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

Sportsman XP 850

Model Variants:

XP 850 HO, XP 850 HO EPS, XP 850 HO Int'l, Touring 850 HO, Touring 850 HO Int'l

Year:

2012, 2013

Codes

Vehicle Type:

ATV (All-Terrain Vehicle)

👋 Introduction

Market Position

Segment:

High-performance utility ATV

Competitive Analysis

Competitors:

Can-Am Outlander, Arctic Cat TRV, Yamaha Grizzly

Key Features

Engine Size:

850cc class engine

Power Steering:

EPS (Electronic Power Steering) models available

Capacity:

Offered in single-seat (XP) and two-seat (Touring) configurations

📋 Manual Details

Coverage Areas

Scope:

Complete tear down and rebuild, maintenance, troubleshooting, diagnostics, specifications

Page Count

Number Of Pages:

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Engine overhaul, rebuild, lubrication, fuel system, ignition system, starting system, cooling system

Drivetrain:

Transmission, drive shafts, clutches (primary/secondary), differentials, AWD system (if applicable), gear reduction

Suspension:

Front and rear suspension, shocks, A-arms, bushings, wheel bearings, steering system (including EPS)

Brakes:

Hydraulic brake system, master cylinders, calipers, brake pads, rotors, bleeding procedures

Electrical:

Battery, charging system (stator, rectifier, regulator), starter, lighting, ignition components, ECU, wiring diagrams, troubleshooting electrical faults

Fuel System:

Fuel pump, fuel tank, fuel injection system (EFI), injectors, throttle body, air filter, fuel lines

Body And Frame:

Frame, body panels, plastics, racks, seat, handlebars, fenders

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes (oil, coolant, brake fluid), filter replacements, spark plug service, battery care, tire pressure checks

Troubleshooting:

Diagnosing common problems, error codes, no-start conditions, performance issues, specific component testing

Repair:

Engine rebuild, transmission repair, suspension component replacement, brake system overhaul, electrical component repair

Installation:

Installation guides for specific components or accessories may be included (e.g., EPS system components, if applicable)

Technical Depth

Depth:

Comprehensive, covering basic maintenance to complete engine and drivetrain rebuilds, detailed diagnostic procedures

Visual Aids:

Includes pictures and part diagrams for clarity

Data Accuracy:

Provides specific torque specifications for critical fasteners

📊 Manual Specifications

File Format

Format Type:

Print Quality

Printability:

No restrictions on printing

Binding Type

Digital Format Features:

Searchable text, clickable chapters

Paper Type

Digital Storage:

Can be saved/burned to disc

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, 4-stroke, SOHC, V-Twin

Displacement:

850cc

Bore X Stroke:

Specific values would be found in the manual (e.g., 93mm x 66mm, typical for this era)

Compression Ratio:

Refer to manual for exact specifications (typically around 10.0:1 to 11.0:1)

Performance

Horsepower:

Typically around 70 HP (exact figure in manual)

Torque:

Refer to manual for torque figures

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline

Engine Oil

Recommended Oil Viscosity:

Refer to manual for specific viscosity grade (e.g., SAE 0W-40, 5W-50 Synthetic recommended for ATV use)

Oil Capacity:

Refer to manual for exact capacity (typically around 2.0-2.5 liters)

🔧 Transmission

Standard

Transmission Type:

Automatic (PVT - Polaris Variable Transmission) with Engine Braking

Features

Drive Modes:

High, Low, Neutral, Reverse, Park

Drive System:

On-Demand AWD/2WD (All-Wheel Drive / Two-Wheel Drive)

Fluid Specifications

Transmission Fluid Type:

Refer to manual for specific Polaris PVT fluid or equivalent (e.g., Polaris Belt Lube)

📐 Dimensions

Weights

Dry Weight:

Approximately 680-715 lbs (308-324 kg) depending on model variant (EPS adds weight)

Towing Capacity:

1500 lbs (680 kg)

Rack Capacity Front:

200 lbs (91 kg)

Rack Capacity Rear:

400 lbs (181 kg)

Exterior

Length:

Approximately 83.2 inches (211.3 cm)

Width:

Approximately 47.6 inches (120.9 cm)

Height:

Approximately 50 inches (127 cm)

Wheelbase:

Approximately 52 inches (132.1 cm)

Ground Clearance:

Approximately 11.5 inches (29.2 cm)

Tire Size Front:

26x8-14 (or similar, check manual for specific sizing)

Tire Size Rear:

26x10-14 (or similar, check manual for specific sizing)

Wheel Bolt Pattern:

4/137

🛡️ Safety Features

Ratings

Safety Certification:

Meets ANSI/SVIA standards

Active Features

Braking System:

Hydraulic disc brakes front and rear

Engine Braking:

Standard feature for controlled descents

Power Steering:

Electronic Power Steering (EPS) available for reduced fatigue and improved control

Passive Features

Lighting:

Dual LED headlights, tail/brake light

Seatbelt Recommendation:

Always wear a helmet and appropriate safety gear; seatbelts are not standard on ATVs.

💡 Technology Features

Infotainment

Infotainment Features:

Basic analog/digital gauge cluster. No advanced infotainment systems typically found on these models.

Driver Assistance

Electronic Power Steering (EPS) significantly aids in steering effort and vibration reduction, enhancing rider comfort and control.

Connectivity

Connectivity Features:

None.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 100 hours or annually (whichever comes first) - refer to manual for precise schedule.

Air Filter Cleaning:

Frequent cleaning recommended, especially in dusty conditions. Replacement as needed.

Spark Plug Replacement:

Refer to manual for recommended interval (e.g., every 1-2 years or based on hours).

Coolant Flush And Refill:

Refer to manual for recommended interval (e.g., every 2 years).

Fluid Specifications

Coolant Type:

Ethylene glycol-based antifreeze (e.g., Polaris brand or equivalent meeting specific standards).

Brake Fluid Type:

DOT 4 hydraulic brake fluid.

Known Issues

Common Problems:

While generally robust, potential issues can include normal wear and tear on CV joints, suspension bushings, and the PVT belt. EFI system components (throttle body, injectors) may require periodic cleaning. Refer to the manual for specific diagnostic procedures for any reported issues.

📚 Vehicle History

Brand Heritage

Heritage:

Polaris is a long-standing American manufacturer of powersports vehicles with a strong reputation for innovation and off-road capability.

Model Evolution

Xp Series:

The Sportsman XP series represented Polaris's top-tier utility/performance ATV offering, known for its powerful engine and advanced features.

Production

Manufacturing Location:

Primarily manufactured in the United States.

🏆 Awards & Recognition

Recognitions

Industry Awards:

While specific awards for the 2012-2013 models might not be readily available, Polaris Sportsman models consistently receive praise in industry publications for their performance and utility.