Polaris Victory Cross Roads Cross Country Touring Hard Ball Ness Z Cory Ness 2012-2013 Service Repair Shop Manual Download PDF

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Tipo: Motorcycle

Proveedor:

SKU: 81462

Etiquetas: 2012 2013 Cory Ness Cross Country Cross Roads Hard Ball Motorcycle Motorcycles Ness Z Touring Victory

Variantes de producto

Descripción

This manual covers the Victory Cross Roads, Cross Country, Touring, Hard Ball, and Ness Signature Series models produced between 2012 and 2013. These motorcycles, powered by the Victory Freedom 106/6 (1731cc) V-Twin engine, are designed for the cruiser and touring segments, offering a blend of performance, comfort, and American-style aesthetics. The models are known for their robust engineering and distinctive styling, including special editions curated by Cory Ness and Zack Ness, making them a notable part of motorcycle history. This comprehensive service repair shop manual provides in-depth coverage for all aspects of maintenance, troubleshooting, and repair for the specified Victory motorcycles. It includes detailed instructions, accompanied by diagrams and wiring schematics, for engine, transmission, electrical, chassis, suspension, and braking systems. Routine maintenance procedures, diagnostic information for common faults, and complete repair and rebuild guidance are all provided to assist owners, mechanics, and technicians in effectively maintaining and servicing these machines.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

Victory Cross Roads, Cross Country, Touring, Hard Ball, Ness Signature Series, Cory Ness Signature Series, Zack Ness Signature Series

Year:

2012-2013

Codes

Chassis Codes:

Typically designated by VIN sequence, specific to model variants.

Engine Codes:

Victory Freedom 106/6 (1731cc) V-Twin

👋 Introduction

Market Position

Segment:

Cruiser/Touring Motorcycle Segment

Target Audience:

Polaris Victory owners seeking to perform their own maintenance and repairs.

Competitive Analysis

Manual Advantage:

Comprehensive, easy-to-follow instructions with visual aids, enabling significant cost savings on repairs.

Key Features

Ease Of Use:

Designed for DIY users, with simple navigation and clear instructions.

Accessibility:

Downloadable PDF compatible with PC, Mac, Tablets, and Smartphones.

Content:

Covers all aspects of service, repair, and maintenance for specified models.

📋 Manual Details

Coverage Areas

All Models And Variants:

Yes, covers all listed models and engine types for the specified years.

Page Count

Estimated Page Count:

N/A (Digital Download)

Manual Type

Type:

Service Repair Shop Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine System:

Complete engine overhaul, diagnostics, timing, lubrication, cooling, fuel system.

Transmission System:

Clutch, gearbox, final drive (belt drive system).

Electrical System:

Wiring diagrams, ignition system, starting system, charging system, lighting, instrumentation, ECUs.

Chassis And Suspension:

Frame, front forks, rear suspension, wheels, tires, steering system.

Braking System:

Hydraulic brake system, master cylinders, calipers, rotors, ABS (if equipped).

Bodywork And Trim:

Fairings, body panels, seats, luggage systems, fairing components.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, belt tensioning, brake fluid flush, spark plug replacement.

Troubleshooting:

Diagnostic procedures, common faults, error code interpretation.

Repair And Rebuild:

Complete disassembly and reassembly of all major components.

Installation:

Accessory installation procedures (specific to touring variants).

Technical Depth

Depth:

Professional quality, in-depth coverage for all repair jobs.

Detail Level:

Step-by-step instructions with pictures and wiring diagrams.

📊 Manual Specifications

File Format

Format:

PDF (Portable Document Format)

Searchability:

Likely text-searchable if created from digital source.

Print Quality

Quality:

Professional quality, suitable for printing.

Binding Type

Type:

N/A (Digital Download)

Paper Type

Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

V-Twin, Four-stroke

Displacement:

106 cubic inches (1731cc)

Bore X Stroke:

101 mm x 108 mm (approx.)

Cooling System:

Air-cooled with oil cooling (internal oil cooler)

Performance

Horsepower:

Approx. 97-100 hp (depending on model variant and specific tuning)

Torque:

Approx. 110-115 lb-ft @ 3000-3500 RPM (depending on model variant and specific tuning)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) - Keihin or similar

Fuel Type:

Unleaded Gasoline, minimum 91 octane recommended

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh

Clutch:

Wet, multi-plate

Final Drive:

Belt Drive (52mm wide)

Features

Overdrive Gears:

Gears 5th and 6th are typically overdrive ratios for highway cruising.

📐 Dimensions

Exterior

Wheelbase:

Varies by model, typically around 65.7 inches (1669 mm) for Cross Country/Touring

Seat Height:

Varies by model, typically around 25.7-26.5 inches (653-673 mm)

Weights

Dry Weight:

Varies by model, typically between 660-750 lbs (300-340 kg)

Fuel Capacity:

5.5 US gallons (20.8 liters)

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A for motorcycles; primary safety relies on design and rider skill.

Active Features

Optional on some models/trims, standard on certain touring versions.

Lighting:

Halogen headlamp, LED tail light, turn signals.

Passive Features

Frame Construction:

Cast aluminum frame for rigidity and lightweight.

💡 Technology Features

Infotainment

Audio System:

Optional or standard on touring models; AM/FM, CD, iPod/MP3 input, speakers.

Cruise Control:

Available on many touring variants.

Driver Assistance

As noted in safety section, available on certain models.

Connectivity

Diagnostic Ports:

On-board diagnostics (OBD) for engine management system access.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Typically every 5,000 miles or 6 months, whichever comes first.

Transmission Fluid Change:

Typically every 10,000 miles or 12 months.

Belt Tensioning Check:

Regular checks, often at oil change intervals, and especially after initial break-in.

Fluid Specifications

Engine Oil:

SAE 20W-40 motorcycle-specific oil (API CI-4 or higher recommended for diesel-spec engines, consult manual for exact spec).

Transmission Fluid:

SAE 75W-90 Synthetic Gear Lubricant (API GL-5).

Brake Fluid:

DOT 4 Hydraulic Brake Fluid.

Known Issues

Common Wear Items:

Belt wear, clutch engagement, suspension seals, wheel bearings, starter motor reliability on some early models.

Electrical Gremlins:

Occasional issues with wiring harness connections, especially on models with extensive touring accessories.

📚 Vehicle History

Brand Heritage

Manufacturer:

Polaris Industries

Model Evolution

Victory Lineup:

Part of the Polaris Victory line, known for American V-twin cruisers and touring bikes, emphasizing power and comfort.

Production

Model Years:

Victory brand produced from 1998-2017. This manual covers specific models within the 2012-2013 range.

Special Editions

Ness Editions:

Includes specific information or considerations for Ness Signature Series models (Cory Ness, Zack Ness), often featuring custom styling and components.

🏆 Awards & Recognition

Recognitions

Industry Reputation:

Polaris Victory motorcycles were recognized for their performance, comfort, and distinctive styling, though the brand was discontinued.