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    Harley Davidson FLHRC Road King Classic 2012 Service Manual

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    The 2012 Harley-Davidson FLHRC Road King Classic is a distinguished full-size touring motorcycle, embodying iconic American cruiser aesthetics with robust performance for long-distance journeys. Built on the Dyna/Softail/Touring Platform, this...
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    Tipo: Motorcycle
    Proveedor:
    SKU: 75187
    The 2012 Harley-Davidson FLHRC Road King Classic is a distinguished full-size touring motorcycle, embodying iconic American cruiser aesthetics with robust performance for long-distance journeys. Built on the Dyna/Softail/Touring Platform, this model features a torquey 103 cubic inch (1690cc) Twin Cam V-Twin engine, known for its reliable power delivery and classic styling cues such as chrome accents and comfortable, rider-focused ergonomics. Its spacious saddlebags offer ample storage, making it an ideal choice for touring riders and enthusiasts who appreciate a blend of timeless design and modern touring capabilities. This comprehensive workshop service manual provides detailed guidance for the repair, maintenance, troubleshooting, and diagnostics of the 2012 Harley-Davidson FLHRC Road King Classic. Covering all major systems including the Twin Cam 103 engine, fuel injection, transmission, braking, and electrical systems, it offers step-by-step procedures for routine maintenance, component removal and installation, and in-depth repair. With detailed wiring diagrams and diagnostic information, this manual serves as an essential resource for owners and professional technicians alike, ensuring the optimal performance and longevity of the motorcycle.
    🏷️ Basic Information
    Identification
    Make:
    Harley-Davidson
    Model:
    FLHRC Road King Classic
    Year:
    2012
    Codes
    Chassis Code:
    FLHRC
    Generation
    Generation Name:
    Dyna/Softail/Touring Platform (Post-Twin Cam 88 Evolution)
    Generation Years:
    2007-2016 (for the 96ci Twin Cam 103 upgrade)
    👋 Introduction
    Market Position
    Market Segment:
    Full-Size Touring Motorcycle
    Target Audience:
    Touring riders, long-distance cruisers, enthusiasts seeking classic styling with modern performance
    Competitive Analysis
    Key Competitors:
    Indian Chief, Honda Gold Wing, Kawasaki Vulcan Vaquero, Yamaha Stratoliner
    Differentiation:
    Iconic Harley-Davidson styling, Twin Cam engine performance, extensive customization options
    Key Features
    Styling:
    Classic cruiser aesthetics, chrome accents, wide handlebars, rider comfort
    Comfort:
    Comfortable seating, floorboards, ample legroom, touring-oriented ergonomics
    Performance:
    Torquey Twin Cam 103 engine, capable for highway cruising and spirited riding
    Utility:
    Large capacity saddlebags for luggage storage
    📋 Manual Details
    Coverage Areas
    Primary Coverage:
    Repair, Maintenance, Troubleshooting, and Diagnostics
    Secondary Coverage:
    Wiring Diagrams, Specifications, Component Removal/Installation
    Page Count
    Page Count:
    726
    Manual Type
    Manual Type:
    Workshop Service Manual
    Language
    Language:
    English
    Format
    Format:
    PDF Download
    📖 Manual Coverage
    Systems Covered
    Engine:
    Twin Cam 103 (1690cc) V-Twin Engine Service, Assembly, Disassembly, Rebuild
    Fuel System:
    Electronic Sequential Port Fuel Injection (ESPFI), Fuel Tank, Fuel Pump, Fuel Filter
    Ignition System:
    Ignition Module, Spark Plugs, Ignition Coils, Sensors
    Transmission:
    6-Speed Cruise Drive Transmission Service, Clutch, Primary Drive, Final Drive Belt
    Chassis And Frame:
    Frame, Swingarm, Front and Rear Suspension, Steering Head Bearings
    Braking System:
    Front and Rear Disc Brakes, Calipers, Master Cylinders, Brake Lines, ABS (if equipped)
    Electrical System:
    Battery, Charging System (Alternator/Stator, Regulator), Lighting System, Starting System (Starter Motor, Solenoid), Fuses, Relays
    Bodywork And Trim:
    Fairing, Saddlebags, Fenders, Seat, Handlebars, Controls, Chrome Trim
    Instruments And Indicators:
    Speedometer, Tachometer, Gauges, Warning Lights, Fault Codes
    Exhaust System:
    Exhaust Pipes, Mufflers, Heat Shields
    Cooling System:
    Air Cooling System, Oil Cooler (if equipped)
    Procedures Included
    Routine Maintenance:
    Oil Change, Filter Replacement, Spark Plug Service, Air Filter Cleaning/Replacement, Drive Belt Inspection/Tensioning
    Engine Repair:
    Top End Rebuild (Cylinder Heads, Piston Rings), Bottom End Rebuild (Crankshaft, Connecting Rods), Camshaft Replacement, Valve Adjustment
    Transmission Repair:
    Clutch Adjustment, Clutch Pack Replacement, Gear Set Service, Bearing Replacement
    Electrical Diagnostics:
    Troubleshooting electrical faults, Wiring harness repair, Component testing
    Brake Service:
    Brake Pad Replacement, Brake Fluid Flush, Bleeding Procedure, Caliper Overhaul
    Suspension Service:
    Fork Seal Replacement, Shock Absorber Service/Replacement, Fork Oil Change
    Troubleshooting:
    Step-by-step diagnostic procedures for common and uncommon issues
    Wiring Diagrams:
    Complete and detailed electrical schematics for all systems
    Technical Depth
    Depth Level:
    Comprehensive - suitable for professional technicians and advanced DIY mechanics
    Diagnostic Capabilities:
    Includes diagnostic trouble codes (DTCs) and procedures for identifying and resolving issues
    Rebuild Procedures:
    Detailed instructions for complete engine and transmission rebuilds
    📊 Manual Specifications
    File Format
    File Format:
    PDF
    Print Quality
    Print Quality:
    High-resolution, searchable text with clear diagrams and images
    Binding Type
    Binding Type:
    N/A (Digital Download)
    Paper Type
    Paper Type:
    N/A (Digital Download)
    ⚙️ Engine Specifications
    Primary Engine
    Engine Type:
    Air-cooled, Twin Cam 103, Pushrod V-Twin
    Displacement:
    103 cu in (1690 cc)
    Bore X Stroke:
    3.875 in x 4.380 in (98.4 mm x 111.3 mm)
    Compression Ratio:
    9.0:1
    Valve Train:
    Overhead valves (OHV), 2 valves per cylinder, Pushrod actuated
    Performance
    Horsepower:
    Approx. 75-85 HP (estimate, actual figures vary by dyno and specific tune)
    Torque:
    Approx. 96-100 lb-ft @ 3500 RPM (estimate)
    Fuel System
    Fuel Delivery:
    Electronic Sequential Port Fuel Injection (ESPFI)
    Fuel Type:
    Premium Unleaded Gasoline (91 Octane or higher recommended)
    Lubrication
    Oil Type:
    Harley-Davidson SYN3 Synthetic (or equivalent SAE 20W-50)
    Oil Capacity:
    3.7 US qt (3.5 L) with filter change
    🔧 Transmission
    Standard
    Transmission Type:
    6-Speed Cruise Drive
    Clutch:
    Wet, multi-plate, hydraulically actuated
    Features
    Primary Drive:
    Spur gear, 2.000:1 ratio
    Final Drive:
    Belt, 32/66 ratio
    📐 Dimensions
    Exterior
    Length:
    93.3 in (2370 mm)
    Width:
    39.2 in (996 mm)
    Height:
    56.7 in (1440 mm)
    Seat Height:
    29.1 in (740 mm) (unladen)
    Ground Clearance:
    5.1 in (130 mm)
    Wheelbase:
    63.5 in (1613 mm)
    Weights
    Dry Weight:
    754 lb (342 kg)
    Wet Weight:
    Approx. 800 lb (363 kg) (estimated with full fluids)
    Gross Vehicle Weight Rating:
    1260 lb (572 kg)
    Fuel Capacity:
    5.0 US gal (19 L)
    Cargo
    Saddlebag Capacity:
    Approx. 2.2 cu ft
    🛡️ Safety Features
    Ratings
    Crash Test Ratings:
    Motorcycles are not typically subjected to standardized automotive crash testing like cars. Safety is primarily assessed through design, handling, braking, and rider aids.
    Active Features
    Braking:
    Dual front disc brakes, Single rear disc brake, Available Anti-lock Braking System (ABS)
    Lighting:
    Halogen headlight, Integrated front and rear turn signals/taillights
    Passive Features
    Frame Construction:
    Steel frame and swingarm for structural integrity
    Ergonomics:
    Designed for rider stability and control
    💡 Technology Features
    Infotainment
    Audio System:
    AM/FM Radio, CD Player (often with weather band), CB Radio/Intercom (optional or integrated on some models)
    Speakers:
    Fairing-mounted speakers
    Driver Assistance
    Cruise Control:
    Standard electronic cruise control
    ABS:
    Anti-lock Braking System (ABS) often an option or standard on touring models of this era
    Connectivity
    Diagnostic Ports:
    CAN bus diagnostic connector for use with Harley-Davidson Digital Technician
    🔧 Maintenance
    Service Intervals
    First Service:
    1000 miles (1600 km) or 6 months, whichever comes first
    Subsequent Service:
    Every 5000 miles (8000 km) or 12 months
    Engine Oil Change:
    Recommended every 5000 miles (8000 km) or 12 months, or more frequently under severe use
    Drive Belt Tension:
    Check at every service, adjust as needed
    Fluid Specifications
    Engine Oil Spec:
    SAE 20W-50 Harley-Davidson SYN3 or equivalent
    Transmission Fluid Spec:
    Harley-Davidson Transmission Lubricant (or equivalent SAE 80W-90 hypoid gear oil)
    Primary Chain Case Fluid Spec:
    Harley-Davidson Primary Chaincase Lubricant (or equivalent Formula+', SAE 50)
    Brake Fluid Spec:
    DOT 4 (for models with ABS, check manual for specific fluid type)
    Fork Oil Spec:
    Harley-Davidson Factory Fork Oil (e.g., 10W, check manual for specific viscosity based on suspension type)
    Known Issues
    Common Wear Items:
    Clutch wear, front fork seals, wheel bearings, drive belt, brake pads
    Engine Performance Tuning:
    Many owners opt for performance upgrades (e.g., cams, exhaust, tuning modules) which can affect reliability if not done properly.
    Electrical Gremlins:
    Can occur with age; proper maintenance of connections and charging system is crucial.
    📚 Vehicle History
    Brand Heritage
    Brand Legacy:
    Harley-Davidson, founded in 1903, is an iconic American motorcycle manufacturer renowned for its V-twin engines, cruiser styling, and rich motorsports heritage.
    Model Evolution
    Road King Lineage:
    The Road King model line has been a cornerstone of Harley-Davidson's touring segment since the 1990s, evolving from earlier touring platforms and consistently offering a blend of classic style and modern amenities.
    Classic Trim:
    The 'Classic' designation typically adds historical styling cues, such as wire-spoke wheels, whitewall tires, and full fender styling, distinguishing it from the standard Road King.
    Twin Cam Era:
    The 2012 model falls within the era of Harley-Davidson's Twin Cam engine platform, which began in 1999, offering increased displacement and performance over the previous Evolution engine.
    Production
    Manufacturing Location:
    United States (primarily York, Pennsylvania; Milwaukee, Wisconsin)
    🏆 Awards & Recognition
    Recognitions
    Model Awards:
    Harley-Davidson touring models, including the Road King, consistently receive accolades for comfort, performance, and iconic styling in motorcycle enthusiast publications.
    Brand Recognition:
    Harley-Davidson is globally recognized as a leading lifestyle brand and a symbol of American motorcycling.
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