Segment:
Supermoto/Performance Enduro
Target Audience:
Enthusiast owners, independent repair shops, and DIY mechanics looking for professional-level service information.
Comparable Models 2012:
Ducati Hypermotard, Husqvarna SM models, Yamaha WR250X (though the 690 SMC R is generally higher displacement and performance-oriented).
Vehicle Highlight:
Lightweight chassis, powerful single-cylinder engine, advanced suspension, and aggressive supermoto styling.
Manual Advantage:
Provides the same information used by local service/repair shops, ensuring professional accuracy.
Savings Potential:
Significant savings on repair and maintenance costs by empowering owners to perform tasks themselves.
Convenience:
Instant download allows immediate access for immediate repairs or preparation for future maintenance.
Systems Covered:
General Information, Fork, Triple Clamp, Handlebar, Controls, Shock Absorber, Swingarm, Exhaust, Air Filter, Battery, Lighting System, Storage, Fuel System, Cooling System, Engine Top End, Clutch, Engine Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Appendix
Estimated Pages:
Hundreds of pages (based on description of extensive diagrams and detailed information)
Type:
Workshop Repair Service Manual
Completeness:
Complete and intact, covering all models/engines/trim/transmissions types for the specified year, with no missing or corrupt parts.
Engine:
Comprehensive coverage including top end, lubrication, removal/installation, crankshaft, and transmission.
Chassis Suspension:
Detailed sections on forks, triple clamps, shock absorbers, swingarms, wheels, tires, and overall suspension.
Brakes Steering:
In-depth information on brake systems, steering components, and related procedures.
Electrical Fuel Cooling:
Includes lighting systems, battery, fuel system, cooling system, and the complete electrical system with wiring diagrams.
Exhaust System:
Covers the exhaust system, including mounting, gaskets, and potential troubleshooting for leaks or performance issues.
Frame And Bodywork:
Details frame construction, mounting points, and any associated body panels or subframes.
Maintenance:
Routine maintenance, fluid changes, filter replacement, battery care, and general upkeep procedures.
Repair Diagnostics:
Step-by-step repair procedures, troubleshooting guides, and diagnostic information for common and complex issues.
Disassembly Assembly:
Detailed instructions for the disassembly and reassembly of all major vehicle components.
Technical Specifications:
Critical specifications for torque values, clearances, fluid types, and more.
Troubleshooting Electrical:
Specific troubleshooting procedures for electrical system faults, combined with detailed wiring diagrams.
Depth:
Professional technician level, covering everything from basic checks to complete engine and chassis overhauls. Includes diagnostic procedures and wiring diagrams.
Searchable:
Likely searchable text within the PDF for quick information retrieval.
Requirements:
Adobe PDF Reader & WinZip
Compatibility:
All Versions of Windows & Mac
Printability:
Full Printable
Zoom Functionality:
Zoom IN/OUT enabled for detailed viewing of diagrams and text.
Binding:
Digital Download (PDF) - No physical binding.
Paper Type:
N/A (Digital Format)
Engine Type:
Single-cylinder, 4-stroke, liquid-cooled, SOHC, four valves
Displacement:
654 cc (exact for 2012 model)
Bore X Stroke:
102 mm x 80 mm (typical for LC4 690 engine)
Horsepower:
Approx. 65 HP (66 PS; 48 kW) at 7,500 rpm (indicative for the 2012 model, manual will have exact figure)
Torque:
Approx. 66 Nm (49 lb-ft) at 6,000 rpm (indicative for the 2012 model, manual will have exact figure)
Fuel Delivery:
Electronic fuel injection (Keihin system typically)
Ignition:
Digital CDI with 3D ignition timing
Type:
Forced lubrication with oil pump, dry sump lubrication system
ABS:
Optional ABS available for some markets/trim levels in 2012. Manual will specify if applicable.
Braking System:
High-performance Brembo brakes (e.g., radial-mounted 4-piston caliper front, 2-piston caliper rear). Specific disc sizes and master cylinder specifications in manual.
Frame Construction:
Lightweight, strong chromoly steel trellis frame.
Display Type:
LCD multifunction display providing speed, RPM, gear indicator, fuel level, trip meters, and warning lights.
ABS Availability:
Optional ABS system, detailing its function and troubleshooting if equipped.
Diagnostic Port:
On-board diagnostic capabilities and data access via a dedicated port, detailed in the electrical section.
Oil Change Interval:
Typically 5,000 - 10,000 km or annually, exact interval specified in manual. Includes oil filter replacement.
Valve Clearance Check:
Typically 10,000 - 20,000 km, precise interval and procedure detailed in the manual.
Spark Plug Replacement:
Intervals will vary, manual will specify type and replacement schedule.
Engine Oil:
Specific viscosity grade (e.g., 10W-50 or 15W-50) and API rating will be provided in the manual. KTM recommends specific Motorex products.
Coolant:
Ethylene glycol-based coolant with corrosion inhibitors. Manual will specify mixture ratio and type.
Brake Fluid:
DOT 4 or DOT 5.1 brake fluid (check manual for specific recommendation). Clutch uses brake fluid as well.
Common Wear Items:
Clutch plates, brake pads, tires, chain and sprockets are common wear items. Manual will detail inspection and replacement procedures.
Engine Specific Points:
While generally robust, specific maintenance on the LC4 engine (like valve adjustments and oil changes) is crucial for longevity. Manual addresses these.
Ktm Philosophy:
Renowned for 'Ready to Race' philosophy, emphasizing performance, lightweight construction, and off-road prowess.
Lc4 Lineage:
The 690 platform is an evolution of KTM's long-standing and successful LC4 single-cylinder engine family, known for torque and reliability.
Smc R Development:
The SMC R variant is the supermoto-focused iteration, emphasizing on-road agility and performance.