Target Audience:
Owners seeking to perform maintenance and repairs themselves, as well as independent repair shops.
Value Proposition:
Enables significant cost savings on repair bills through DIY maintenance and repair.
Manual Quality Standard:
Equivalent to manuals used by professional service and repair shops.
Completeness:
Complete and intact, with no missing or corrupted pages.
Usability:
Easy to use with a structured table of contents and clear visual aids.
Convenience:
Instant digital download, eliminating shipping delays and costs.
Coverage Scope:
All models, engine types, trims, and transmissions for the 2012 Polaris 800 RUSH PRO-R LE
Page Count Estimate:
Not specified, but implied to be comprehensive for a professional workshop manual.
Manual Type:
Workshop Repair Service Manual
Digital Format:
Downloadable PDF
Engine System:
Detailed diagnosis, repair, and overhaul procedures for the 800cc engine.
Fuel System:
Inspection, maintenance, and repair of fuel delivery, injection, and exhaust systems.
Ignition System:
Diagnosis and repair of the ignition system components and operation.
Cooling System:
Maintenance and repair of the liquid cooling system, including radiator and thermostat.
Drivetrain System:
Service and repair for the primary and secondary clutches, drive chain, and suspension components.
Electrical System:
Comprehensive troubleshooting with detailed wiring diagrams for all electrical components.
Braking System:
Service procedures for hydraulic brake system, including caliper, master cylinder, and fluid.
Suspension System:
Maintenance and repair of front and rear suspension assemblies, shocks, and springs.
Steering System:
Diagnosis and repair of steering linkage and components.
Body And Frame:
Repair and maintenance of body panels, chassis, and related components.
Routine Maintenance:
Step-by-step instructions for all routine maintenance tasks.
Troubleshooting:
Detailed guides for diagnosing and repairing common and complex issues.
Repair Procedures:
Comprehensive, step-by-step repair instructions for all major and minor components.
Diagnostic Procedures:
Techniques for identifying the root cause of malfunctions.
Assembly Disassembly:
Detailed instructions for component removal and reinstallation.
Wiring Diagrams:
Inclusion of complete electrical wiring diagrams for accurate diagnostics.
Illustrations Drawings Photos:
Abundant visual aids to guide through repair processes.
Notes Cautions Warnings:
Critical safety and procedural guidance integrated into repair steps.
Depth Of Coverage:
Professional quality, suitable for authorized service centers and advanced DIY mechanics.
Compatibility:
Compatible with all versions of Windows and Mac.
Required Software:
Adobe PDF Reader, WinZip (for potential archive extraction).
Printability:
Printable sections for convenient on-hand reference.
Page Layout:
Likely includes a table of contents with numbered pages for easy navigation.
Binding Type:
N/A (Digital download format).
Paper Type:
N/A (Digital download format).
Engine Type:
Two-stroke, parallel-twin cylinder
Engine Displacement:
799.3 cc (48.8 cu in)
Bore X Stroke:
80 mm x 79.2 mm (estimated based on typical 800cc Polaris engines)
Cooling System:
Liquid-cooled
Fuel Induction:
Fuel Injection (EFI)
Horsepower:
Approx. 135-140 HP (estimated for 2012 RUSH 800 models)
Torque:
Not specified, but derived from engine characteristics.
Fuel Type:
Unleaded gasoline (91 octane recommended)
Oil Mixture:
Oil injection system (specific oil type to be detailed in manual).
Transmission Type:
CVT (Continuously Variable Transmission) with Polaris P-85 primary and lightweight driven clutch.
Gear Selection:
Forward, Neutral, Reverse (FN-R shifter).
Clutch Engagement Rpm:
Specific engagement RPM details will be in the manual.
Drive System:
Chain drive to rear suspension/track.
Safety Standards:
Adherence to industry safety standards for snowmobiles.
Braking System:
Hydraulic disc brake with floating rotor.
Throttle Safety:
Thumb throttle with safety lever.
Windshield:
Protective windshield for rider safety and comfort.
Handguards:
Integrated handguards for protection from elements and debris.
Instrument Cluster:
Digital gauge cluster providing speed, RPM, fuel level, and diagnostic indicators.
Efi System:
Electronic Fuel Injection for optimized performance and emissions.
Diagnostic Ports:
On-board diagnostic capabilities accessible via specific connectors (details in manual).
Oil Change Interval:
Specific intervals for engine oil and gearcase oil as per manual.
Clutch Maintenance:
Recommended service intervals for primary and secondary clutches (cleaning, inspection, belt replacement).
Spark Plug Replacement:
Intervals for spark plug inspection and replacement detailed in the manual.
Suspension Lubrication:
Schedule for lubricating suspension pivots and components.
Engine Oil Type:
Specific 2-stroke synthetic blend oil recommended by Polaris (details in manual).
Gearcase Oil Type:
Polaris Demand Drive Fluid or equivalent specified in manual.
Coolant Type:
Ethylene glycol-based antifreeze (specific type and mixture ratio in manual).
Common Wear Items:
Drive belts, clutch weights, spark plugs, suspension bushings are common wear items.
Suspension Care:
Regular cleaning and inspection of suspension components to prevent premature wear.
Brand Focus:
Polaris is a long-standing leader in the powersports industry, particularly known for snowmobiles.
Rush Platform:
The RUSH platform, introduced around 2009, revolutionized snowmobile ride quality with its unique Pro-Ride™ front suspension and longer rear torsion spring.
Pro R Variant:
The PRO-R designation typically signifies a premium trim level with upgraded suspension components and features.
Production Years:
2012 model year.
