Polaris Sportsman 400 H.O. 2012 Factory Service Repair Manual

Precio habitual: $16.99
Precio de venta: $16.99
Precio habitual
Precio unitario: por

17 people are viewing this right now

Tipo: Atv

Proveedor:

SKU: 54152

Etiquetas: 2012 Atv Indy Models Polaris Powersports Snowmobiles Sportsman 400 H.O.

Variantes de producto

Descripción

This document provides comprehensive service and repair information for the 2012 utility ATV. Engineered for a balance of power and affordability, the model is a versatile machine suitable for recreational riding, hunting, farming, and general utility tasks. Building on an established reputation for robust powersports vehicles, this model offers a 398cc liquid-cooled engine, an automatic CVT transmission with On-Demand AWD/2WD, and a capable chassis designed for varied terrain. Its key selling points include characteristic power delivery and comfort, along with ample capacity for accessories, making it a competitive choice in the utility ATV market. This factory service repair manual is an essential resource for maintaining and repairing your 2012 ATV. It covers all major systems, including the engine, drivetrain, suspension, brakes, and electrical system, offering detailed procedures for routine maintenance, diagnostics, troubleshooting, and component overhaul. With factory-level depth, the manual provides step-by-step instructions, wiring diagrams, and technical specifications, empowering both professional mechanics and DIY enthusiasts to perform accurate and efficient repairs. Its comprehensive nature ensures proper upkeep, helping to maximize the vehicle's performance and longevity.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

Sportsman 400 H.O.

Year:

Product Type:

Factory Service Repair Manual

Codes

Manual Code Identifier:

Likely contains specific Polaris service manual identification codes, not provided in product description but standard for genuine manuals.

👋 Introduction

Market Position

Vehicle Segment:

Utility ATV (All-Terrain Vehicle)

Target User:

Recreational riders, hunters, farmers, and general utility users.

Competitive Analysis

Competitors:

Honda FourTrax, Yamaha Grizzly, Can-Am Outlander, Kawasaki Brute Force.

Key Selling Points:

Polaris's reputation for power, comfort, and a wide range of accessories for customization.

Key Features

Manual Benefit:

Empowers owners to perform maintenance and repairs, saving on labor costs and ensuring proper upkeep.

Manual Benefit Detail:

Provides clarity on complex procedures, reducing guesswork and potential for damage.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete repair and service information for the 2012 Polaris Sportsman 400 H.O.

Secondary Coverage:

Maintenance schedules, diagnostic procedures, troubleshooting guides, component specifications.

Page Count

Estimated Page Count:

Estimated 500-800 pages, typical for comprehensive factory service manuals. Exact count not specified.

Manual Type

Manual Type:

Factory Service Repair Manual

Intended Audience:

Professional Mechanics and DIY Enthusiasts

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Detailed information on engine disassembly, assembly, tuning, and component overhaul.

Drivetrain:

Coverage of AWD/2WD system, clutches, driveshafts, and differential units.

Suspension:

Front and rear suspension systems, including shock absorbers, control arms, and bushings.

Brakes:

Hydraulic brake system components, including master cylinder, calipers, rotors, and bleeding procedures.

Electrical System:

Wiring diagrams, ignition system, charging system, lighting, starter, battery, and accessories.

Fuel System:

Fuel tank, fuel pump, fuel filter, carburetor (if applicable) or fuel injection system.

Cooling System:

Radiator, fan, thermostat, coolant flow, and water pump.

Exhaust System:

Exhaust manifold, muffler, and heat shields.

Body And Frame:

Body panels, fenders, racks, seat, handlebars, and frame integrity checks.

Steering:

Steering column, tie rods, and steering linkage.

Wheels And Tires:

Wheel specifications, tire pressures, and mounting procedures.

Procedures Included

Maintenance:

Routine maintenance tasks, lubrication points, filter changes, tune-ups.

Troubleshooting:

Diagnostic trees, symptom-based troubleshooting for various systems.

Repair:

Detailed step-by-step instructions for component removal, installation, and repair.

Disassembly Assembly:

Comprehensive instructions for complete or partial teardown and reassembly of all major components.

Adjustments:

Calibration and adjustment procedures for various systems (e.g., carburetor, throttle, brakes).

Technical Depth

Depth:

Factory-level depth, covering everything from basic checks to complete engine and transmission rebuilds.

Diagnostic Tools:

Information on required special tools and diagnostic procedures.

📊 Manual Specifications

File Format

File Format:

Searchability:

Typically searchable PDF for easy navigation and keyword searches.

Print Quality

Print Quality:

High resolution, suitable for printing individual pages or the entire manual.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-Stroke DOHC Twin Cylinder

Displacement:

398cc (approximate, check specific VIN for exact)

Bore X Stroke:

Not specified, but detailed in manual.

Cooling System:

Liquid-Cooled

Fuel Induction:

Carburetor (likely Mikuni or Keihin, specific model in manual)

Performance

Horsepower:

Approx. 30 HP (Estimate, exact spec in manual)

Torque:

Not specified, but detailed in manual.

Fuel System

Fuel Type:

Unleaded Gasoline

Fuel Capacity:

3.7 US Gallons (14 L)

🔧 Transmission

Standard

Transmission Type:

Automatic (CVT - Continuously Variable Transmission)

Drive System:

On-Demand AWD/2WD

Features

Gear Selection:

High, Low, Neutral, Reverse

Clutch:

Primary and Secondary Clutch System (PVT - Polaris Variable Transmission)

Transmission Fluid Spec:

Polaris AGL Synthetic Gearcase Lubricant or equivalent (detailed in manual)

📐 Dimensions

Exterior

Length:

83 in. (210.8 cm)

Width:

46 in. (116.8 cm)

Height:

47 in. (119.4 cm)

Wheelbase:

50.5 in. (128.3 cm)

Ground Clearance:

11 in. (27.9 cm)

Cargo

Front Rack Capacity:

100 lbs (45.4 kg)

Rear Rack Capacity:

200 lbs (90.7 kg)

Weights

Dry Weight:

Approx. 600 lbs (272 kg) (Estimate, depends on configuration)

Towing Capacity:

1,500 lbs (680 kg)

Gon Weight:

350 lbs (158.8 kg)

🛡️ Safety Features

Ratings

Atv Safety Standards:

Meets ANSI and SFI standards (typical for Polaris ATVs).

Active Features

Braking System:

Hydraulic Disc Brakes (Front and Rear)

Parking Brake:

Integrated into transmission or separate caliper.

Passive Features

Lighting:

Dual 50W Halogen Facet Headlights, Single 30W Halogen Brake-Tail Light.

Seat Belt Recommendation:

Not equipped with seat belts; helmet and protective gear mandatory.

💡 Technology Features

Infotainment

Infotainment System:

Basic; typically no integrated infotainment system beyond a speedometer, odometer, and basic indicator lights.

Driver Assistance

Driver Assistance Features:

N/A (ATV context)

Connectivity

Connectivity Options:

N/A (ATV context); aftermarket accessory options available (e.g., GPS).

🔧 Maintenance

Service Intervals

Initial Break In:

First 10 hours or 200 miles, with specific oil change and inspection points detailed in the manual.

Regular Oil Change:

Every 100 hours or 1,000 miles (check manual for specific recommendations).

Air Filter Maintenance:

Inspect and clean every 25 hours; replace as needed.

Spark Plug Replacement:

Recommended every 1,500 miles or annually.

Fluid Specifications

Engine Oil Type:

Polaris PS-4 5W-50 or SAE 0W-40 Synthetic (refer to manual for exact type and capacity).

Coolant Type:

Polaris Genuine Polaris Coolant or equivalent (e.g., 50/50 ethylene glycol/distilled water).

Brake Fluid Type:

DOT 3 or DOT 4 Hydraulic Brake Fluid.

Known Issues

Common Wear Items:

Drive belts (CVT), ball joints, tie rod ends, wheel bearings, brake pads.

Potential Issues:

Carburetor tuning can be sensitive to altitude and temperature; CVT belt longevity is crucial for performance.

Manual Benefit Maintenance:

Provides correct torque values, fluid capacities, and diagnostic steps for common issues.

📚 Vehicle History

Brand Heritage

Brand Origin:

Polaris Inc. is an American manufacturer founded in 1954, known for powersports vehicles.

Model Evolution

Sportsman Lineage:

The Sportsman line is Polaris's flagship utility and recreational ATV series, established in the early 1990s.

Sportsman 400 History:

The 400cc class has been a staple in the Polaris lineup, offering a balance of power and affordability.

Production

Manufacturing Location:

Typically manufactured in Roseau, Minnesota, USA or other Polaris facilities.

🏆 Awards & Recognition

Recognitions

Atv Awards:

While specific awards for the 2012 Sportsman 400 H.O. are not readily cited, the Polaris Sportsman line consistently receives positive reviews for performance, reliability, and utility from outdoor and powersports publications.

Ratings

Consumer Ratings:

Generally positive consumer feedback for its utility and value proposition in the mid-size ATV market.

Certifications

Manual Certification:

Produced by Polaris, implying it meets internal factory standards for accuracy and completeness.