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    SUBARU BRZ TOYOTA FT86 86 Scion FR-S 2012 Factory Workshop Service Repair Manual

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    This manual covers the Subaru BRZ, Toyota 86 (also known as GT86 and FT86), and Scion FR-S models from the 2012 model year. These compact, rear-wheel-drive sports coupes are celebrated...
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    Tipo: Car
    SKU: 92227
    This manual covers the Subaru BRZ, Toyota 86 (also known as GT86 and FT86), and Scion FR-S models from the 2012 model year. These compact, rear-wheel-drive sports coupes are celebrated for their balanced chassis, low center of gravity, and engaging handling, making them a favorite among driving enthusiasts. A unique joint development between Subaru and Toyota, these vehicles feature a front-engine, rear-wheel-drive layout powered by a 2.0-liter naturally aspirated Boxer-4 engine. Their design prioritizes driver connection and agile performance, offering an accessible entry into the world of sports car motoring. This comprehensive factory workshop service repair manual provides in-depth information essential for the maintenance, diagnosis, and repair of your vehicle. It details procedures for all major systems, including the engine, transmission, brakes, chassis, suspension, electrical systems, and HVAC. The manual includes preventative maintenance schedules, troubleshooting guides, component diagnostics, and detailed repair and rebuild instructions. With factory-level detail, this manual is an invaluable resource for owners and professional technicians alike, ensuring the longevity and optimal performance of your Subaru BRZ, Toyota 86, or Scion FR-S.
    🏷️ Basic Information
    Identification
    Make:
    Subaru, Toyota, Scion
    Model:
    BRZ, 86 (GT86/FT86), FR-S
    Year:
    2012
    Codes
    Chassis Code:
    ZC6 (Subaru BRZ), ZN6 (Toyota 86/FT86/GT86), ZN6 (Scion FR-S)
    👋 Introduction
    Market Position
    Vehicle Segment:
    Compact Rear-Wheel Drive Sports Coupe
    Target Audience:
    Enthusiasts seeking a lightweight, RWD performance car, particularly for drifting, track days, and spirited driving.
    Competitive Analysis
    Key Competitors:
    Mazda MX-5 Miata, Nissan 370Z, Ford Mustang, Chevrolet Camaro (depending on specific market and performance focus).
    Key Features
    Driving Dynamics:
    Renowned for its balanced chassis, low center of gravity, and engaging handling characteristics.
    Engine Layout:
    Front-engine, Rear-wheel drive (FR) layout providing optimal weight distribution.
    Collaboration:
    A unique joint development between Subaru and Toyota, sharing the same fundamental platform and powertrain.
    📋 Manual Details
    Coverage Areas
    Vehicles Covered:
    Subaru BRZ, Toyota 86 (GT86/FT86), Scion FR-S
    Model Years Covered:
    2012
    Page Count
    Estimated Pages:
    500+
    Manual Type
    Manual Category:
    Factory Workshop Service Repair Manual
    Language
    Language:
    English
    Format
    Delivery Format:
    Digital Download (PDF, potentially ZIP/RAR or EXE)
    📖 Manual Coverage
    Systems Covered
    Engine Service Repair:
    Complete engine diagnosis, repair, rebuilding, and maintenance for the 2.0L 4U-GSE / FA20 Boxer engine.
    Transmission Service Repair:
    Detailed procedures for Manual Transmission (and implicitly Automatic Transmission if covered in the full factory documentation).
    Electrical System:
    Comprehensive Wiring Diagrams (WIRING MANUAL mentioned) for electrical system diagnostics, troubleshooting, and repair.
    Chassis And Suspension:
    Covers diagnosis and repair of suspension components, steering system, and chassis.
    Brakes:
    Service and repair procedures for the braking system, including ABS and related components.
    Body And Interior:
    Procedures for body repairs, interior component servicing, and trim removal/installation.
    Heating Ventilation Air Conditioning:
    Diagnosis and repair of the HVAC system.
    Fuel System:
    Service and repair of fuel delivery, injection, and evaporative emission control systems.
    Cooling System:
    Maintenance and repair of the engine cooling system, including radiators and water pumps.
    Exhaust System:
    Service and repair of the exhaust and emission control systems.
    Procedures Included
    Preventative Maintenance:
    Detailed schedules and procedures for routine preventative maintenance.
    Troubleshooting:
    Extensive troubleshooting guides and diagnostic procedures for identifying and resolving issues.
    Component Diagnosis:
    Step-by-step instructions for diagnosing individual vehicle components and systems.
    Repair And Rebuild:
    Comprehensive repair and rebuilding procedures for all major mechanical and electrical systems.
    Pre Delivery Inspection:
    Specific guidelines for pre-delivery inspections (PI).
    Technical Specifications:
    Inclusion of all necessary technical specifications for repairs and maintenance.
    Technical Depth
    Depth Of Information:
    Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic fluid changes to complex engine and transmission overhauls.
    Diagnostic Capabilities:
    Supports in-depth diagnostics, including electrical troubleshooting using wiring diagrams and component testing.
    Rebuild Procedures:
    Detailed rebuild instructions for major components like the engine and transmission.
    📊 Manual Specifications
    File Format
    Digital Format:
    PDF (Portable Document Format), potentially compressed within ZIP or RAR archives. May also be offered as an .EXE file.
    Print Quality
    Printability:
    Printable on any computer. No restrictions on printing or saving/burning to disc.
    Binding Type
    Binding Method:
    Not Applicable (Digital Download)
    Paper Type
    Paper Quality:
    Not Applicable (Digital Download)
    File Size
    Estimated File Size:
    Up to 5 GB
    Accessibility
    Software Requirements:
    PDF reader (e.g., Adobe Acrobat Reader), unzipping software (e.g., WinZip, WinRAR) if delivered in compressed format.
    Searchability
    Text Searchability:
    Likely searchable text within PDF (depending on scanning quality if it's an OCR'd document).
    ⚙️ Engine Specifications
    Primary Engine
    Engine Code:
    4U-GSE / FA20
    Engine Type:
    Naturally Aspirated Boxer-4 (Horizontally Opposed)
    Displacement:
    2.0 Liters (1998 cc)
    Bore X Stroke:
    86 mm x 86 mm
    Compression Ratio:
    12.5:1
    Valvetrain:
    DOHC, 16 Valves, Dual AVCS (Active Valve Control System)
    Performance
    Horsepower:
    Approximately 200-205 PS (147-151 kW; 197-202 hp) @ 7000-7200 rpm (varies slightly by model and market)
    Torque:
    Approximately 151-156 lb-ft (205-212 Nm) @ 6400-6600 rpm (varies slightly by model and market)
    Fuel System
    Fuel Injection:
    Direct Injection and Port Injection (D-4S - Toyota system)
    Fuel Type:
    Unleaded Gasoline (Premium Recommended)
    🔧 Transmission
    Standard
    Standard Transmission:
    6-Speed Manual Transmission
    Optional
    Optional Transmission:
    6-Speed Automatic Transmission (with Paddle Shifters on some models)
    Features
    Transmission Design:
    Designed for sporty engagement and optimal power delivery to the rear wheels.
    📐 Dimensions
    Exterior
    Length:
    Approx. 164.2 - 164.4 inches (4170-4176 mm)
    Width:
    Approx. 69.1 inches (1755 mm)
    Height:
    Approx. 50.6 - 50.8 inches (1285-1290 mm)
    Wheelbase:
    Approx. 101.2 inches (2570 mm)
    Weights
    Curb Weight:
    Approx. 2700-2800 lbs (1225-1270 kg), varies by transmission and trim
    Gvw:
    Not specified, but typical for this class
    🛡️ Safety Features
    Ratings
    NHTSA Ratings 2012:
    Typically performed well, but specific ratings would need to be checked for each make/model combination and year.
    Active Features
    Traction Control:
    Standard Traction Control System (TCS)
    Stability Control:
    Standard Vehicle Stability Control (VSC) / Electronic Stability Control (ESC), often with a track-oriented mode.
    ABS:
    Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD) and Brake Assist (BA)
    Passive Features
    Airbags:
    Front driver and passenger airbags, front side-impact airbags, and front and rear side curtain airbags.
    Seatbelts:
    3-point seatbelts with pre-tensioners and force limiters.
    💡 Technology Features
    Infotainment
    Infotainment System:
    Base models often featured a basic touchscreen infotainment system with AM/FM/CD/MP3, USB connectivity, and Bluetooth. Higher trims may have included navigation and more advanced audio systems.
    Driver Assistance
    Driver Assistance Features:
    Standard safety features included ABS, EBD, BA, TCS, VSC. Advanced driver assistance systems (ADAS) like adaptive cruise control or blind-spot monitoring were not typically available on the 2012 model.
    Connectivity
    Connectivity Options:
    USB input for media playback, auxiliary audio input, Bluetooth for hands-free calling and audio streaming.
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    Typically every 7,500 miles (12,000 km) or 6-12 months, whichever comes first. Consult manual for specific conditions.
    Tire Rotation:
    Recommended every 7,500 miles (12,000 km) during oil changes.
    Spark Plug Replacement:
    iridium spark plugs typically have a longer interval, e.g., 60,000 - 100,000 miles (96,000 - 160,000 km). Consult manual.
    Fluid Specifications
    Engine Oil Type:
    API SN or higher, ILSAC GF-5 or higher, SAE 0W-20 viscosity grade.
    Engine Oil Capacity:
    Approx. 5.4 US quarts (5.1 liters) with filter change.
    Coolant Type:
    Subaru Super Coolant (Blue) or equivalent long-life coolant.
    Transmission Fluid Manual:
    Hypoid gear oil, SAE 75W-90 API GL-5 (e.g., Subaru Extra-S Gear Oil or equivalent).
    Transmission Fluid Automatic:
    Toyota ATF WS (World Standard) or equivalent.
    Differential Fluid:
    Hypoid gear oil, SAE 75W-90 API GL-5.
    Known Issues
    Common Complaints Early Models:
    Some early models experienced piston ring land failures under very high-stress conditions (e.g., aggressive track use without proper precautions), though this is not universal. Valve spring issues have also been reported in some cases. Some owners have noted minor oil consumption. The infotainment system in some early models could be basic.
    Maintenance Tips:
    Regularly check and change engine oil and transmission fluid, especially if used for spirited driving or track use. Ensure proper cooling system maintenance. Monitor for any unusual noises or oil leaks.
    📚 Vehicle History
    Brand Heritage
    Subaru Heritage:
    Subaru is renowned for its Boxer engines, Symmetrical All-Wheel Drive (though this model is RWD), and rally racing heritage.
    Toyota Heritage:
    Toyota has a long history of reliable and well-engineered vehicles, with iconic sports cars like the Supra and AE86 Corolla.
    Model Evolution
    Genesis Project:
    Developed from a joint project between Subaru and Toyota, codenamed 'Subaru 86'.
    Platform Sharing:
    Shares a common platform, engine (with Subaru tuning), and chassis design, with styling and minor tuning differences between each brand's offering.
    Production
    Production Plant:
    Gunma Manufacturing Plant, Subaru's main factory in Ota, Gunma, Japan.
    Launch Year:
    The model was unveiled in late 2011 and released in 2012 in most major markets.
    🏆 Awards & Recognition
    Recognitions
    Initial Reception:
    Received widespread praise for its driving dynamics, affordability, and return of accessible RWD sports car motoring.
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