Market Position:
The Yamaha Raptor 700 is a high-performance sport ATV renowned for its power, handling, and versatility, positioned as a premium option for recreational riding and off-road enthusiasts.
Competitive Analysis:
Competes with other high-performance sport ATVs such as the Can-Am Outlander, Polaris Scrambler, and Suzuki LT-R450. Its liquid-cooled, fuel-injected engine and advanced chassis provide a strong competitive edge.
Key Features:
Powerful 686cc engine, advanced fuel injection, lightweight aluminum frame, long-travel suspension, electric start, and aggressive styling. The SE model typically includes premium features like special color schemes and upgraded components.
Value Proposition:
This manual provides essential, detailed information for owners and technicians to maintain, troubleshoot, and repair their 2012 Yamaha Raptor 700/SE, ensuring optimal performance and longevity of the vehicle.
Engine System:
Detailed procedures for engine disassembly, assembly, inspection, tuning, and component replacement. Covers cylinder head, valves, piston, crankshaft, connecting rod, lubrication system, cooling system.
Fuel System:
Comprehensive coverage of fuel injection system (EFI), throttle body, injectors, fuel pump, fuel filter, fuel tank, and pressure regulation.
Ignition System:
Information on ignition timing, spark plug specifications, ignition coil, CDI unit, and troubleshooting related to ignition performance.
Transmission System:
Detailed procedures for clutch operation, gear shifting mechanism, transmission disassembly and assembly, and inspection of transmission components.
Drivetrain System:
Coverage of the final drive, drive shafts, U-joints, and axle assembly, including inspection and lubrication.
Suspension System:
Front and rear suspension servicing, including shock absorber adjustments, fork seal replacement, control arm inspection, and wheel bearing maintenance.
Braking System:
Detailed procedures for front and rear brake caliper overhaul, brake pad replacement, brake line inspection, master cylinder service, and brake fluid bleeding.
Electrical System:
Wiring diagrams, troubleshooting guides for electrical components, battery, charging system (stator, regulator/rectifier), lighting, starter motor, and switches.
Cooling System:
Radiator inspection, fan operation, thermostat service, coolant specifications, and coolant flushing procedures.
Frame And Body:
Procedures for body panel removal and installation, frame inspection, seat, handlebars, and footpeg maintenance.
Lubrication System:
Oil change procedures, oil filter part numbers, oil capacity, and recommended oil specifications.
Preventive Maintenance:
Detailed service intervals for oil changes, filter replacements, valve adjustments, chain lubrication, and general inspections.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, including symptom-based troubleshooting charts.
Engine Rebuild:
Step-by-step instructions for complete engine disassembly, cleaning, inspection, measurement, and reassembly.
Suspension Overhaul:
Detailed guides for rebuilding front forks and rear shock absorbers, including seal replacement and fluid changes.
Electrical Diagnostics:
How to test electrical components, interpret wiring diagrams, and diagnose faults in the charging, starting, and ignition systems.
Carburetor Or Efi Tuning:
Adjustment procedures for fuel injection system parameters and idle speed.
Wheel Bearing Replacement:
Instructions for removing and installing front and rear wheel bearings.
Brake System Service:
Complete procedures for bleeding brakes, replacing brake pads and rotors, and servicing calipers.
Depth:
Comprehensive. Covers basic maintenance to full engine and component overhauls, including detailed technical specifications and torque values.
Engine Type:
686cc liquid-cooled, SOHC, four-valve, four-stroke
Bore X Stroke:
100.0 mm x 83.9 mm
Horsepower Estimated:
Approximately 45-50 HP (specific figures vary slightly by model year and tuning).
Torque Estimated:
Approximately 44 lb-ft @ 5500 RPM.
Fuel Delivery:
Electronic Fuel Injection (EFI) with Mikuni throttle body
Fuel Type:
Unleaded gasoline, 87 octane or higher recommended.
Oil Type:
Yamalube 4 (or equivalent) 10W-40 or 20W-50 API SG or higher.
Oil Capacity:
Approximately 2.40 US qt (2.27 L) with filter change.
Coolant Type:
Yamaha-specific liquid coolant or a high-quality ethylene glycol-based coolant with a 50/50 mix of coolant and distilled water.
Coolant Capacity:
Approximately 1.78 US qt (1.69 L).
Safety Ratings:
ATVs are not typically crash-tested by agencies like NHTSA. Safety is primarily determined by design and user responsibility. This manual provides guidance for maintaining safety features.
Active Safety:
Powerful hydraulic disc brakes, responsive steering, stable chassis design, and wide track width contribute to active safety.
Passive Safety:
Ergonomic seating position, anti-vibration handlebars, and reinforced footwells for rider security.
Warnings And Precautions:
The manual emphasizes the importance of wearing appropriate safety gear, adhering to speed limits, and operating the ATV responsibly in suitable terrain.
Infotainment Features:
As a performance ATV, the Raptor 700 focuses on rider control and mechanical function rather than infotainment. It features an LCD digital meter with speedometer, odometer, trip meter, clock, and neutral indicator.
Driver Assistance Features:
No electronic driver-assistance systems in the automotive sense. Focus is on mechanical feedback and rider input.
Connectivity Features:
No onboard connectivity features such as Bluetooth or Wi-Fi. Designed for off-road performance.
Engine Management System:
Utilizes a Yamaha Engine Control Unit (ECU) for managing fuel injection and ignition timing based on sensor inputs.
Initial Service:
First service typically recommended around 10 hours or one month, including oil change and chain check.
Regular Oil Change:
Every 30 hours or 6 months, whichever comes first.
Air Filter Cleaning:
Every 10 hours, or more frequently in dusty conditions.
Valve Adjustment:
Every 150 hours or 12 months.
Engine Oil Spec:
Yamalube 4 (or equivalent) 10W-40 API SG or higher.
Brake Fluid Spec:
SAE J1703 or DOT 3.
Coolant Spec:
50/50 mix of Yamaha-specific coolant or high-quality ethylene glycol-based coolant and distilled water.
Common Issues:
Some common issues may include clutch wear over time, potential for starter motor issues if not properly maintained, and intake boot degradation. The manual addresses these and provides solutions.
Maintenance Tips:
Regularly inspect and adjust chain tension, keep air filter clean, and ensure proper engine cooling for optimal performance and longevity.
Brand Heritage:
Yamaha has a long-standing reputation for producing high-quality, innovative powersports vehicles, including a legacy of performance-oriented ATVs.
Model Evolution:
The Raptor 700 platform, introduced in 2006, replaced the popular Raptor 660. It represented a significant upgrade with a larger engine, fuel injection, and a lighter, more advanced chassis. The 2012 model is an evolution within this generation, featuring refinements and the SE trim for enhanced styling and features.
Production Years:
The Raptor 700 model line has been in continuous production since 2006.
Manufacturing Location:
Primarily manufactured by Yamaha Motor Corporation, with assembly locations in Japan and the United States.