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Mazda 6 2014 2015 2.5 L SKYACTIV-G I4 (Petrol)Service Manual

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The Mazda 6, representing the Third Generation (GJ/GL) and specifically covering the 2014 and 2015 model years, is a mid-size sedan engineered with Mazda's 'Jinba Ittai' philosophy, emphasizing a harmonious...
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Mazda 6 2014 2015 2.5 L SKYACTIV-G I4 (Petrol)Service ManualMazda 6 2014 2015 2.5 L SKYACTIV-G I4 (Petrol)Service ManualMazda 6 2014 2015 2.5 L SKYACTIV-G I4 (Petrol)Service Manual
The Mazda 6, representing the Third Generation (GJ/GL) and specifically covering the 2014 and 2015 model years, is a mid-size sedan engineered with Mazda's 'Jinba Ittai' philosophy, emphasizing a harmonious connection between driver and machine. This generation showcases the KODO - Soul of Motion design language and features the innovative SKYACTIV-G 2.5L engine, known for its blend of performance and efficiency. Renowned for its sharp handling, responsive steering, and a comfortable ride, the Mazda 6 offers an engaging driving experience. It also provides advanced safety features, including available i-ACTIVSENSE technologies, contributing to its strong safety ratings. This comprehensive Workshop Service Repair Manual provides detailed guidance for professional technicians and advanced DIYers on the maintenance, diagnosis, and repair of the 2014-2015 Mazda 6. It covers all essential systems, from engine mechanicals and management for the PY-VPS engine to the SKYACTIV-DRIVE automatic transmission, drivetrain, suspension, steering, and braking systems. The manual also details the electrical system, HVAC, body and chassis, and safety systems. Included are procedures for routine maintenance, troubleshooting common issues, component repair and replacement, torque specifications, and the use of special tools, ensuring the vehicle remains in optimal operating condition.
🏷️ Basic Information
Identification
Make:
Mazda
Model:
Mazda 6
Generation:
Third Generation (GJ/GL)
Model Years Covered:
2014, 2015
Codes
Engine Code:
PY-VPS (SKYACTIV-G 2.5)
👋 Introduction
Market Position
Vehicle Segment:
Mid-size Sedan
Brand Philosophy:
Mazda's 'Jinba Ittai' (horse and rider as one) driving dynamics philosophy.
Competitive Analysis
Key Competitors 2014 2015:
Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion, Hyundai Sonata, Chevrolet Malibu.
Key Features
Design Language:
KODO - Soul of Motion design language.
Powertrain Technology:
SKYACTIV-G engine technology focused on efficiency and performance.
Driving Dynamics:
Renowned for sharp handling, responsive steering, and a comfortable ride.
Safety Features Availability:
Available with advanced driver-assistance systems (i-ACTIVSENSE).
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF Download
Target Audience:
Professional Technicians and Advanced DIYers
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine disassembly, assembly, component inspection, and overhaul procedures for the 2.5L SKYACTIV-G I4 engine.
Engine Management:
Fuel injection system, ignition system, emission control systems (EVAP, EGR), engine control module (ECM) operation, diagnosis, and reprogramming.
Transmission Automatic:
Detailed service and repair procedures for the SKYACTIV-DRIVE 6-speed automatic transmission, including fluid service, valve body diagnosis, and internal component repair.
Drivetrain:
Front-wheel drive (FWD) axle shafts, differential, and related components. All-wheel drive (AWD) system components (if applicable for specific market variants).
Suspension:
Front MacPherson strut and rear multi-link suspension systems, including component identification, removal/installation, alignment specifications, and shock absorber/spring replacement.
Steering:
Electric Power Assisted Steering (EPAS) system, including steering rack, column, motor control, and troubleshooting.
Brakes:
Front and rear disc brake systems, including ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), DSC (Dynamic Stability Control), brake fluid specifications, bleeding procedures, and component replacement.
Electrical System:
Comprehensive wiring diagrams, component locations, fuse box information, starter, alternator, battery, lighting systems (headlights, taillights, interior), horn, and accessory circuits.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, including refrigerant charging, compressor diagnosis, climate control module operation, and component replacement.
Body And Chassis:
Body panel removal/installation, door mechanisms, glass replacement, interior trim components, and basic chassis repair procedures.
Infotainment And Navigation:
MAZDA CONNECT infotainment system, navigation system, audio components, and related control modules.
Safety Systems:
Airbag system diagnosis and replacement, seat belt pre-tensioners, and related safety restraint system (SRS) components.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, cabin air filter replacement, spark plug replacement, fluid level checks and top-offs (coolant, brake fluid, power steering fluid).
Diagnostics And Troubleshooting:
Diagnostic Trouble Codes (DTCs) interpretation, symptom-based troubleshooting guides, and procedures for diagnosing common automotive faults.
Repair And Replacement:
Detailed step-by-step instructions for replacing virtually all major and minor mechanical and electrical components.
Wheel Alignment And Balancing:
Specifications and procedures for wheel alignment and tire balancing.
Brake System Service:
Brake pad and rotor replacement, brake caliper service, and brake fluid bleeding.
Engine Component Overhaul:
Detailed instructions for engine rebuilds, including piston ring installation, bearing replacement, cylinder head service, and valve adjustments.
Transmission Service:
Transmission fluid and filter replacement, torque converter service, and internal transmission component repair.
Electrical Component Testing:
Testing procedures for sensors, actuators, relays, motors, and control modules using multimeters and diagnostic scan tools.
Climate Control System Repair:
Refrigerant handling, leak testing, compressor replacement, and condenser/evaporator service.
Technical Depth
Depth Level:
Comprehensive from basic maintenance to in-depth component overhaul and advanced diagnostics.
Diagnostic Tools:
Includes information on using OBD-II scan tools and specific Mazda diagnostic software (e.g., IDS or equivalent).
Torque Specifications:
Extensive list of torque specifications for all fasteners and critical components.
Special Tools:
Lists and descriptions of specialized tools required for specific repair procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval.
Printability:
Printable pages for physical reference.
Resolution:
High-resolution, clear diagrams and text.
Digital Rights:
Licensed for personal download and use.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Inline 4-Cylinder (I4)
Displacement:
2.5 Liters (2488 cc)
Bore X Stroke:
89.0 mm x 100.0 mm
Compression Ratio:
13.0:1
Valvetrain:
DOHC (Dual Overhead Camshafts) with VVT (Variable Valve Timing).
Performance
Horsepower Hp:
184 hp @ 5,700 rpm (approximate, may vary slightly by market)
Torque Lb Ft:
185 lb-ft @ 3,250 rpm (approximate, may vary slightly by market)
Fuel System
Fuel Delivery:
Direct Injection (SKYACTIV-G)
Fuel Type:
Unleaded Gasoline
Recommended Octane:
87 AKI (or higher)
Fluid Specifications
Engine Oil Type:
SAE 0W-20 Synthetic
Engine Oil Capacity:
Approx. 5.4 US quarts (5.1 Liters) with filter change
Coolant Type:
Mazda FL22 Long Life Antifreeze/Coolant (or equivalent G12/G12+ spec)
🔧 Transmission
Standard
Transmission Type:
SKYACTIV-DRIVE 6-Speed Automatic Transmission
Optional
Transmission Type:
6-Speed Manual Transmission (available on select trims/markets)
Features
Automatic Transmission Features:
Lock-up torque converter for direct drive feel, sport mode, manual shift mode.
Fluid Specifications
Automatic Transmission Fluid Type:
Mazda Genuine ATF-FZ (or equivalent specified)
Automatic Transmission Fluid Capacity:
Approx. 8.0 US quarts (7.6 Liters) for a dry fill, refer to manual for drain/fill amount.
📐 Dimensions
Exterior
Length Overall:
Approx. 191.5 inches (4865 mm)
Width Overall:
Approx. 72.4 inches (1839 mm)
Height Overall:
Approx. 57.1 inches (1450 mm)
Wheelbase:
Approx. 106.3 inches (2700 mm)
Front Track:
Approx. 62.0 inches (1575 mm)
Rear Track:
Approx. 62.0 inches (1575 mm)
Interior
Headroom Front:
Approx. 38.5 inches (978 mm)
Legroom Front:
Approx. 42.2 inches (1072 mm)
Shoulder Room Front:
Approx. 57.0 inches (1448 mm)
Hip Room Front:
Approx. 54.4 inches (1382 mm)
Headroom Rear:
Approx. 37.4 inches (950 mm)
Legroom Rear:
Approx. 38.5 inches (978 mm)
Shoulder Room Rear:
Approx. 55.0 inches (1397 mm)
Hip Room Rear:
Approx. 53.6 inches (1362 mm)
Cargo
Trunk Volume Cu Ft:
Approx. 14.8 cu ft
Weights
Curb Weight Min:
Approx. 3,241 lbs (1470 kg) for manual transmission
Curb Weight Max:
Approx. 3,375 lbs (1531 kg) for automatic transmission
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
5-Star (for most configurations)
IIHS Top Safety Pick:
Yes (for models equipped with optional front crash prevention)
Active Features
Stability Control:
Dynamic Stability Control (DSC) and Traction Control System (TCS) standard.
Braking Assist:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA).
Driver Assistance Options:
Available i-ACTIVSENSE suite including: Smart City Brake Support (SCBS), Radar Cruise Control (MRCC), Blind Spot Monitoring (BSM), Lane Departure Warning System (LDWS), Rear Cross Traffic Alert (RCTA), Adaptive Front-lighting System (AFS).
Passive Features
Airbags:
Front dual-stage airbags, front side-impact airbags, side-curtain airbags.
Seat Belts:
3-point seat belts with pretensioners and load limiters, LATCH (Lower Anchors and Tethers for CHildren) system.
Head Restraints:
Active front head restraints to help reduce whiplash injuries.
💡 Technology Features
Infotainment
Infotainment System Name:
MAZDA CONNECT
Infotainment Display:
7-inch full-color touchscreen display.
Audio System:
AM/FM/CD/MP3 audio system, available Bose premium audio system.
Connectivity Features:
Bluetooth hands-free phone and audio streaming, USB/Auxiliary audio input jacks, Pandora and Stitcher internet radio integration.
Navigation:
Optional factory-installed navigation system.
Driver Assistance
Adaptive Cruise Control:
Available Mazda Radar Cruise Control (MRCC).
Forward Collision Warning:
Available Smart Brake Support (SBS) / Smart City Brake Support (SCBS).
Lane Keeping Assist:
Available Lane Departure Warning System (LDWS).
Blind Spot Monitoring:
Available Blind Spot Monitoring (BSM).
Connectivity
Smartphone Integration:
Limited integration compared to modern Apple CarPlay/Android Auto. Primarily through Bluetooth and app integration for specified apps.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 7,500 miles (12,000 km) or 12 months, whichever comes first, under normal driving conditions. Refer to manual for severe driving conditions.
Engine Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed. Often recommended around 30,000 miles (48,000 km).
Cabin Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed. Often recommended around 20,000 miles (32,000 km).
Spark Plugs:
Replace at 75,000 miles (120,000 km) for iridium-tipped spark plugs.
Automatic Transmission Fluid:
Mazda typically lists 'lifetime' fluid, but independent experts recommend replacement every 60,000 - 100,000 miles (96,000 - 160,000 km) for longevity, especially under severe use. Consult manual for specific recommendations.
Coolant:
Replace every 75,000 miles (120,000 km) or 5 years, whichever comes first.
Brake Fluid:
Replace every 3 years, or as needed based on condition (moisture absorption).
Fluid Specifications
Power Steering Fluid:
EPAS (Electric Power Assisted Steering) system – no fluid to check/replace as it's electric. Older models might have had hydraulic systems.
Known Issues
Common Complaints:
Some reports of oil consumption in earlier SKYACTIV-G engines (though less prevalent in the 2.5L compared to the 2.0L), occasional infotainment system glitches, and potential for carbon buildup in direct-injection engines if driven solely on short trips.
Maintenance Tips:
Regular oil changes with correct synthetic oil are crucial for the longevity of the direct-injection engine. Using quality fuel is recommended.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Japan
Mazda History Highlights:
Founded in 1920, known for innovative technologies like the Wankel rotary engine and its focus on driving pleasure.
Model Evolution
Mazda 6 Lineage:
Successor to the Mazda Capella/626. The 2014-2015 models represent the second phase of the third generation (GJ platform).
Gj Platform Introduction:
Introduced globally in 2012 as a 2013 model year vehicle, featuring the full suite of SKYACTIV technologies.
Mid Cycle Refresh:
A minor refresh occurred for the 2016 model year, with more significant updates in subsequent years. The 2014-2015 models are part of the initial launch phase of the GJ generation.
Production
Manufacturing Locations:
Primary production in Hofu, Japan. Also produced in other Mazda plants depending on the market.
🏆 Awards & Recognition
Recognitions
IIHS Awards:
Consistent 'Top Safety Pick' or 'Top Safety Pick+' designations from the Insurance Institute for Highway Safety (IIHS) for models equipped with advanced safety features.
Motortrend Awards:
Often praised by automotive journalists for its driving dynamics and styling within its segment.
Ratings
Consumer Reports Ratings:
Generally scores well in consumer satisfaction and predicted reliability from sources like Consumer Reports, though specific model years may have variations.
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