Segment:
Full-dress touring motorcycle, part of Harley-Davidson's Bagger segment.
Target Audience:
Touring riders seeking comfort, style, and long-distance capability with the iconic Harley-Davidson experience.
Key Competitors:
Indian Roadmaster, Honda Gold Wing, Victory Cross Country Tour, BMW K1600GTL.
Design:
Batwing fairing with integrated windshield, dual headlights, ample storage in hard saddlebags, comfortable rider and passenger seating.
Powertrain:
Powerful Twin Cam 103ci engine paired with a 6-speed Cruise Drive transmission.
Handling:
Frame-mounted fairing for reduced fork-induced steering effort, air-adjustable rear suspension.
Engine:
Complete diagnosis, disassembly, inspection, repair, and reassembly of all engine components, including Twin Cam 103ci (1690cc) V-twin engine, lubrication system, cooling system (if applicable), intake, and exhaust.
Transmission:
Detailed procedures for the Cruise Drive 6-speed transmission, including clutch, gear shifting mechanisms, primary drive, and final drive.
Electrical:
Comprehensive coverage of the entire electrical system, including battery, charging system (alternator, regulator), ignition system, lighting (headlight, taillight, turn signals), starting system, instrumentation, EFI (Electronic Fuel Injection), ABS (Anti-lock Braking System) diagnostics, and audio system.
Fuel System:
In-depth coverage of the Electronic Sequential Port Fuel Injection (ESPFI) system, including fuel pump, injectors, sensors, and ECU troubleshooting.
Chassis Suspension:
Front and rear suspension systems, including fork disassembly, seal replacement, shock absorber servicing, and wheel bearing maintenance.
Brakes:
Front and rear brake systems, including hydraulic brake lines, master cylinders, calipers, rotors, ABS system operation, and bleeding procedures.
Bodywork Fairings:
Service and repair procedures for the distinctive Road Glide fairing, fuel tank, fenders, saddlebags, and other body panels, including mounting and dismounting.
Cooling System:
While air-cooled, the manual covers engine oil cooling and related components.
Frame:
Information on frame inspection and potential structural repairs.
Routine Maintenance:
Oil changes, filter replacement, spark plug replacement, air filter service, brake fluid checks and changes, primary chain tension adjustment, and general inspection checklists.
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting guides for various systems, including engine performance, electrical faults, and braking issues.
Engine Rebuild:
Complete step-by-step instructions for engine overhaul, including piston and cylinder replacement, camshaft installation, valve adjustments, and torque specifications.
Transmission Repair:
Detailed procedures for gearbox disassembly, component inspection, bearing replacement, and reassembly of the 6-speed transmission.
Electrical Diagnostics:
Wiring diagrams, component testing procedures, and diagnostic steps for identifying and resolving electrical issues using multimeters and diagnostic tools.
Brake System Overhaul:
Procedures for brake caliper rebuilding, master cylinder replacement, brake line bleeding, and ABS system diagnostics.
Suspension Service:
Fork seal replacement, fork oil changes, rear shock absorber service, and steering head bearing adjustment.
Fuel System Maintenance:
Fuel injector cleaning, fuel pressure testing, and troubleshooting of fuel delivery problems.
Bodywork Repair:
Instructions for removing and reinstalling fairings, saddlebags, and other cosmetic components, as well as basic panel repair guidance.
Depth:
Comprehensive, covering everything from basic maintenance and fluid changes to full engine and transmission rebuilds, advanced electrical diagnostics, and chassis component overhauls. Suitable for both novice DIYers and experienced technicians.
Engine Type:
Air-cooled, Twin Cam 103 V-twin
Displacement:
103 cubic inches (1690cc)
Bore X Stroke:
3.875 in x 4.38 in (98.4 mm x 111.3 mm)
Valve Train:
Pushrod-actuated, overhead valves with two valves per cylinder
Horsepower:
Approx. 78 hp @ 5010 rpm (Manufacturer claimed, may vary)
Torque:
Approx. 105 lb-ft @ 3500 rpm (Manufacturer claimed, may vary)
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Premium unleaded gasoline, 91 octane or higher recommended
Oil Capacity:
4.0 US quarts (3.8 L) with filter change
Recommended Oil:
Harley-Davidson SYN3 Synthetic (or equivalent API SG, JASO FD, SE-15W50)
First Service:
1,000 miles (1600 km) or 1 month, whichever comes first.
Subsequent Services:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first.
Specific Checks:
Refer to manual for detailed interval-based checks on brakes, clutch, tires, chain/belt, suspension, etc.
Engine Oil:
Harley-Davidson SYN3 (SAE 20W-50 Synthetic) or approved equivalent (API SG, JASO FD, SE-15W50)
Primary Chain Case Oil:
Harley-Davidson Primary Chain Case Oil (or Formula +) or equivalent (SE-SAE 50)
Transmission Oil:
Harley-Davidson Transmission Fluid (or Formula +) or approved equivalent (GL-4 SAE 75W-90)
Brake Fluid:
DOT 4 (for ABS and non-ABS systems, check specific caliper requirements if modified)
Fork Oil:
Harley-Davidson Motorcycle Fork Oil (specific weight depends on fork type, typically 10W)
Common Wear Items:
Clutch plates, primary chain tensioner (especially hydraulic), brake pads, tires, wheel bearings, fork seals.
Engine Performance:
Potential for decoking carbon buildup on valves and pistons over time, especially with short trips and less than optimal fuel quality. Cam chain tensioner wear can occur.
Electrical:
Intermittent issues with charging systems or accessory wiring can sometimes arise, requiring diligent inspection of connections and grounds.
Manufacturer:
Harley-Davidson Motor Company, founded in 1903.
Philosophy:
Known for its V-twin engines, distinctive styling, and emphasis on the American riding experience.
Road Glide Lineage:
The Road Glide concept, with its frame-mounted fairing, was first introduced in 1980 as the FLT. It has evolved significantly through various iterations, with the 'Road Glide' name becoming prominent and a distinct style for touring riders.
2015 Updates:
The 2015 model year saw the standard fitment of the Twin Cam 103 powertrain across many Harley-Davidson touring models, and refinements to the Project RUSHMORE initiative's features.
Assembly Location:
York, Pennsylvania, USA; Milwaukee, Wisconsin, USA (components).