Manual de servicio y reparación de la KTM 1190 Adventure 2015

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🏷️ Basic Information Identification Make: KTM Model: 1190 Adventure Year: 2015 Sub Model: Standard / R Codes Vin Code: V2 👋 Introduction Market Position Category: Large-displacement adventure touring motorcycle. Target...

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Tipo: Motocicletas

Proveedor:

SKU: 603842

Etiquetas: 1190 1190 Adventure 2015 KTM Motorcycle Motorcycles

Variantes de producto

Descripción

🏷️ Basic Information

Identification

Make:

Model:

1190 Adventure

Year:

Sub Model:

Standard / R

Codes

Vin Code:

👋 Introduction

Market Position

Category:

Large-displacement adventure touring motorcycle.

Target Audience:

Riders seeking long-distance touring, off-road capability, and performance.

Competitive Analysis

Competitors:

BMW R1200GS, Ducati Multistrada, Yamaha Super Tenere, Triumph Tiger Explorer.

Key Features

Engine Type:

V-Twin LC8 engine, known for its power and torque.

Suspension:

WP electronic semi-active suspension (optional on standard, standard on R) offering adaptive damping.

Electronics:

Advanced rider aids including multi-level traction control and ABS.

Chassis Design:

Lightweight chassis with focus on agility and off-road prowess.

📋 Manual Details

Coverage Areas

All Systems:

Comprehensive coverage of all major motorcycle systems

Page Count

Pages:

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine:

Complete engine disassembly, assembly, inspection, and repair procedures for the LC8 V-Twin engine.

Fuel System:

Fuel injection system diagnostics, component testing, throttle body synchronization, and fuel pump operation.

Exhaust System:

Catalytic converter inspection, lambda sensor replacement, and exhaust component torque specifications.

Cooling System:

Coolant type, capacity, bleeding procedures, thermostat operation, and radiator fan diagnostics.

Ignition System:

Spark plug specifications, ignition coil testing, and ECU ignition mapping information.

Electrical System:

Full wiring diagrams, component testing, starter motor, alternator, battery maintenance, fuse box layout, and lighting systems.

Transmission:

Clutch operation, gearbox disassembly/assembly, shift drum and fork inspection, and gearbox oil specifications.

Suspension Front:

WP USD fork disassembly, seal replacement, oil levels, damping adjustments, and spring rate information.

Suspension Rear:

WP rear shock absorber servicing, linkage bearing inspection/replacement, spring preload adjustment, and damping control.

Brakes Front:

Brembo radial calipers, brake pad replacement, fluid type (DOT 4), bleeding procedures, and rotor specifications.

Brakes Rear:

Brembo caliper service, pad replacement, fluid type, bleeding, and disc specifications.

ABS System:

Bosch ABS system diagnostics, sensor troubleshooting, and deactivation procedures.

Wheels Tires:

Spoke wheel maintenance, tire pressure recommendations, rim sizes, and wheel bearing service.

Frame Chassis:

Frame inspection, swingarm service, steering head bearing maintenance, and torque specifications for critical fasteners.

Bodywork:

Fairing removal/installation, seat adjustment, fuel tank mounting, and plastic component care.

Instrumentation:

Dashboard functions, error code display, and sensor calibration.

Lighting:

Headlight, taillight, turn signal, and auxiliary lighting troubleshooting and replacement.

Procedures Included

Maintenance Schedule:

Detailed routine maintenance intervals for oil changes, filter replacements, valve clearance checks, and chain adjustment.

Troubleshooting:

Systematic diagnostic guides for common performance issues, starting problems, and electrical faults.

Engine Rebuild:

Complete step-by-step instructions for engine disassembly, component measurement (piston, bore, crankshaft), and reassembly.

Suspension Adjustment:

Guidance on adjusting suspension settings for various riding conditions and rider weight.

Brake Bleeding:

Detailed instructions for bleeding the hydraulic brake system, including ABS units.

Valve Clearance:

Step-by-step procedure for checking and adjusting valve clearances, including required tools and specifications.

Electrical Diagnostics:

Using a multimeter for component testing and diagnosing electrical circuit faults.

Fuel Injector Cleaning:

Procedures for removing and cleaning fuel injectors.

Chain Adjustment:

Proper procedure for adjusting and lubricating the final drive chain.

Wheel Bearing Replacement:

Instructions for removing and installing front and rear wheel bearings.

Steering Head Bearing Service:

Procedure for checking, adjusting, and replacing steering head bearings.

Technical Depth

Depth:

Deep technical coverage suitable for professional mechanics and experienced DIY enthusiasts.

Specifications:

Includes detailed torque values, clearances, tolerances, fluid capacities, and electrical specifications.

Diagrams:

Extensive use of exploded diagrams, wiring schematics, and assembly illustrations.

📊 Manual Specifications

File Format

Type:

Searchable PDF

Quality:

High-resolution, clear text and images for easy readability and printing.

Print Quality

Printability:

Printable pages for workshop use.

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Type:

V-twin cylinder, 4-stroke, DOHC, eight valves per cylinder

Displacement:

1195 cc (1190cc)

Bore X Stroke:

105 mm x 69 mm

Compression Ratio:

12.5:1

Performance

Horsepower:

Approx. 150 hp (112 kW) @ 9,000 rpm

Torque:

Approx. 125 Nm (92 lb-ft) @ 6,750 rpm

Fuel System

Induction:

Electronic fuel injection with dual throttle bodies, Ride-by-Wire

Fuel Type:

Unleaded gasoline, minimum Octane Rating 95 (RON)

Lubrication

System:

Forced lubrication with oil cooler

Oil Capacity:

Approx. 3.4 liters (3.6 US qt)

Oil Specification:

SAE 10W-50, JASO MA / MA2 approved synthetic motorcycle oil

Cooling System

Type:

Liquid-cooled

Coolant Type:

Antifreeze coolant, 50% mixture of ethylene glycol and distilled water

Coolant Capacity:

Approx. 2.0 liters (2.1 US qt)

🔧 Transmission

Standard

Type:

6-speed, claw-shifted

Optional

Optional Features:

Slipper clutch

Features

Clutch:

Pankl, wet multi-disc clutch, hydraulically actuated

Final Drive:

XW-ring chain 5/8 x 5/16", 118 links

Gearbox Oil Type:

SAE 75W-90, API GL-4

Gearbox Oil Capacity:

Approx. 1.2 liters (1.3 US qt)

📐 Dimensions

Exterior

Length:

Approx. 2300 mm (90.6 in)

Width:

Approx. 960 mm (37.8 in)

Height:

Approx. 1445 mm (56.9 in) (adjustible windshield)

Seat Height:

Approx. 860-875 mm (33.9-34.4 in) (adjustable)

Ground Clearance:

Approx. 220 mm (8.7 in)

Wheelbase:

Approx. 1580 mm (62.2 in)

Weights

Dry Weight:

Approx. 212 kg (467 lbs)

Wet Weight:

Approx. 230 kg (507 lbs) (fully fueled)

Gross Vehicle Weight Rating:

Not specified, but generally around 450kg (992 lbs) total capacity.

Fuel Tank Capacity:

Approx. 23 liters (6.1 US gal)

🛡️ Safety Features

Ratings

ABS Standard:

Standard Bosch 9M ABS, switchable

Active Features

Traction Control:

Multi-level MTC (Motorcycle Traction Control), adjustable

Ride Modes:

Multiple ride modes affecting throttle response and MTC intervention (Rain, Street, Sport, Offroad).

Passive Features

Lighting:

Full LED lighting (optional on some models, check spec)

Brakes:

Dual front disc with Brembo radial 4-piston calipers, single rear disc with Brembo caliper.

Frame Material:

Chromium-molybdenum steel trellis frame

💡 Technology Features

Infotainment

Display:

Multi-function LCD display with detailed vehicle information and settings.

Driver Assistance

Traction Control Levels:

Multiple MTC modes for varying traction conditions.

ABS Modes:

Switchable ABS for front and rear wheels, including an off-road mode.

Ride By Wire:

Electronic throttle control for precise throttle response and integrated rider modes.

Suspension Tech:

WP electronic semi-active suspension (optional) adjusts damping automatically based on road conditions and rider inputs.

Connectivity

Charging Port:

12V socket for charging accessories.

🔧 Maintenance

Service Intervals

Oil Change:

Every 15,000 km (9,320 miles) or annually, whichever comes first.

Oil Filter Replacement:

Every 15,000 km (9,320 miles) or annually.

Air Filter Cleaning:

Every 7,500 km (4,660 miles) or every 2 years.

Valve Clearance Check:

Every 30,000 km (18,640 miles).

Chain Lubrication:

Every 1,000 km (620 miles) or after riding in rain/wet conditions.

Chain Adjustment:

Every 7,500 km (4,660 miles).

Fluid Specifications

Brake Fluid:

DOT 4

Coolant:

50% Ethylene Glycol Antifreeze

Engine Oil:

SAE 10W-50, JASO MA/MA2 Synthetic Motorcycle Oil

Gearbox Oil:

SAE 75W-90, API GL-4

Known Issues

Clutch Slave Cylinder:

Occasional reports of clutch slave cylinder leaks, potentially requiring replacement.

Fuel Pump Relay:

Some owners have reported issues with the fuel pump relay, leading to starting problems.

Heated Grips:

Intermittent functionality of heated grips on some units.

ABS System Faults:

Rare instances of ABS system warning lights or faults, often related to sensor issues.

Wp Suspension Leaks:

Potential for minor fork seal leaks under heavy use, especially off-road.

📚 Vehicle History

Brand Heritage

Brand:

KTM, known for its 'Ready to Race' philosophy and off-road expertise.

Model Evolution

Predecessor:

KTM 990 Adventure

Introduction Year:

The 1190 Adventure was introduced for the 2013 model year, succeeding the 990 Adventure.

Production

Manufacturing Location:

Austria (Mattighofen)

🏆 Awards & Recognition

Recognitions

Category Awards:

Consistently recognized in adventure touring categories for its performance and versatility.