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76 77 78 79 80 81 82 83 Suzuki GS750 Repair shop Manual

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🏷️ Basic Information Identification Make: Suzuki Model: GS750 Product Type: Repair Shop Manual Codes Applicable Model Years: 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983 👋 Introduction Market Position Vehicle...
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Tipo: Motocicletas
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SKU: 604243
76 77 78 79 80 81 82 83 Suzuki GS750 Repair shop Manual76 77 78 79 80 81 82 83 Suzuki GS750 Repair shop Manual76 77 78 79 80 81 82 83 Suzuki GS750 Repair shop Manual76 77 78 79 80 81 82 83 Suzuki GS750 Repair shop Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
GS750
Product Type:
Repair Shop Manual
Codes
Applicable Model Years:
1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983
👋 Introduction
Market Position
Vehicle Segment:
Sportbike / UJM (Universal Japanese Motorcycle) - positioned as a versatile and capable machine for its era.
Competitive Analysis
Key Competitors:
Honda CB750, Kawasaki KZ750/KZ900/KZ1000, Yamaha XS750/XS1100.
Key Features
Engine Configuration:
Inline-four cylinder, DOHC engine offering a balance of performance and smoothness.
Chassis Design:
Robust steel frame providing stable handling characteristics.
Braking System:
Early models featured single front disc brakes, with later models often upgrading to dual front discs for improved stopping power.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Manual / Workshop Manual
Language:
English
Format:
Print
Page Count
Estimated Page Count:
300-500 pages (typical for comprehensive manuals of this era)
📖 Manual Coverage
Systems Covered
Engine Overhaul:
Complete engine disassembly, inspection, repair, and reassembly for all engine variants.
Fuel System:
Carburetor identification, adjustment, overhaul, and troubleshooting (Mikuni VM series common).
Ignition System:
Ignition timing, coil testing, spark plug specifications, CDI unit diagnostics.
Transmission And Drivetrain:
Gearbox disassembly, clutch service, final drive inspection and adjustment.
Suspension:
Front fork service (oil change, seal replacement), rear shock absorber inspection and replacement.
Brakes:
Front and rear brake system inspection, hydraulic fluid flush, pad/shoe replacement, caliper service.
Electrical System:
Wiring diagrams, battery service, charging system (alternator/stator), starter motor, lighting, and instrumentation troubleshooting.
Chassis And Frame:
Frame inspection, steering head bearing service, wheel bearing replacement.
Bodywork And Trim:
Panel removal and installation, fairing components (if applicable to specific trims), seat and tank maintenance.
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, chain adjustment, spark plug replacement, valve clearance checks.
Troubleshooting Guides:
Diagnostic flowcharts and symptom-based problem-solving for common issues.
Rebuilding Procedures:
Detailed step-by-step instructions for rebuilding major components like engines and carburetors.
Adjustment Procedures:
Carburetor synchronization, ignition timing, clutch and brake lever adjustments.
Torque Specifications:
Precise torque values for all critical fasteners to ensure proper assembly and prevent damage.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostics covering electrical circuits, fuel delivery, and mechanical components.
Rebuild Completeness:
Full engine, transmission, and carburetor rebuild procedures.
Special Tool Requirements:
Identification of necessary special tools for specific repair and maintenance tasks.
📊 Manual Specifications
File Format
Print Quality:
Professionally printed on durable paper stock for longevity in a workshop environment.
Binding Type
Binding:
Typically perfect bound or saddle-stitched for durability and ease of use.
Paper Type
Paper Quality:
High-quality, matte or semi-gloss paper to reduce glare and allow for clear reproduction of diagrams.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, DOHC, inline-four cylinder
Displacement:
748 cc (for most GS750 models)
Bore X Stroke:
Approx. 65.0 mm x 56.0 mm (verify with specific model variant)
Performance
Horsepower:
Approximately 70-75 hp @ 8,000-9,000 rpm (varies by year and tuning)
Torque:
Approximately 45-50 lb-ft @ 6,500-7,000 rpm (varies by year and tuning)
Fuel System
Carburetion:
Typically dual Mikuni VM34SS or VM36SS constant-velocity carburetors
Fuel Type:
Unleaded gasoline (recommend 91 octane or higher)
Ignition System
Ignition:
Transistorized Ignition (TCI) or CDI (Capacitor Discharge Ignition) system
Cooling System
Cooling:
Air-cooled
Lubrication
Oil Type:
SAE 20W-40 or SAE 10W-40 motorcycle specific API SE, SF, or SG rated oil
Oil Capacity
Oil Capacity With Filter:
Approx. 3.2 - 3.5 liters (3.4 - 3.7 US quarts)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh, sequential manual transmission
Optional
Shaft Drive Option:
Some GS750 variants may have had shaft drive options, but most common models are chain-driven.
Features
Clutch Type:
Wet multi-plate clutch
Fluid Specifications
Transmission Oil Type:
SAE 80W-90 API GL-4 gear oil for the final drive (if applicable), transmission uses engine oil.
📐 Dimensions
Exterior
Overall Length:
Varies slightly by year/model, approximately 2150-2250 mm
Overall Width:
Varies slightly by year/model, approximately 750-850 mm
Overall Height:
Varies slightly by year/model, approximately 1150-1250 mm
Weights
Dry Weight:
Approximately 220-240 kg (485-530 lbs)
Wet Weight:
Approximately 235-255 kg (518-562 lbs)
Cargo
Fuel Capacity:
Approximately 18-20 liters (4.7-5.3 US gallons)
🛡️ Safety Features
Ratings
Crash Test Information:
Motorcycle safety is primarily determined by rider skill and adherence to safe riding practices. No formal crash test ratings like automobiles.
Active Features
Braking System Performance:
Early models with single front disc, later models often with dual front discs and a rear drum brake. ABS was not a feature in this era.
Passive Features
Lighting System:
Halogen headlight, tail light, brake light, and turn signals for visibility.
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer, tachometer, fuel gauge (on some models), and indicator lights for turn signals, oil pressure, and high beam.
Driver Assistance
ABS:
Not available on any GS750 models.
Connectivity
Bluetooth Or Usb:
Not applicable to this era of motorcycle technology.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 km (1,800-3,000 miles) or 6 months, whichever comes first.
Air Filter Cleaning Or Replacement:
Check every 3,000-5,000 km, clean or replace as needed. Often foam or paper element.
Spark Plug Replacement:
Every 6,000-10,000 km (3,700-6,200 miles) or as per manual specifications.
Valve Clearance Check:
Every 6,000-10,000 km (3,700-6,200 miles) or annually. Requires shims or screw/locknut adjustment.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (check manual for specific recommendation)
Fork Oil Type:
SAE 10W or SAE 15W fork oil (refer to manual for exact viscosity and quantity)
Known Issues
Carburetor Issues:
Gumming and clogging of carburetors due to infrequent use and fuel degradation. Synchronization can drift.
Electrical Gremlins:
Corrosion in connectors, failing voltage regulators, and worn stator windings are common on aging Japanese bikes.
Engine Oil Leaks:
Worn cam cover gaskets, output shaft seals, and crank seals can develop leaks over time.
Suspension Wear:
Fork seals can fail, leading to oil leaks. Rear shock absorbers can lose damping effectiveness.
📚 Vehicle History
Brand Heritage
Suzuki Motorcycle History:
Suzuki has a long history of producing innovative and reliable motorcycles, particularly known for its inline-four engines and performance-oriented models.
Model Evolution
Gs Series Development:
The GS750 was part of Suzuki's successful GS series, which debuted in the mid-1970s, offering a competitive alternative to established models from Honda and Kawasaki.
Gs750 Variants:
Subsequent models included the GS750E, GS750L (cruiser style), GS750GL (shaft drive), and the GS750TD (with alloy wheels and different styling).
Production
Manufacturing Period:
Produced throughout the late 1970s and early 1980s, with significant updates and variations within this timeframe.
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