Now Suzuki FA50 FA 50 Shuttle 80-91 Service Repair Workshop Manual

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Tipo: Motorcycle

Proveedor:

SKU: 119409

Etiquetas: 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 FA 50 FA Models FA50 Motorcycle Motorcycles Shuttle Suzuki

Variantes de producto

Descripción

The FA50 Shuttle, produced between 1980 and 1991, is a lightweight, air-cooled, 2-stroke motorized scooter celebrated for its economical operation and simple, reliable design. This model was a popular choice for urban mobility and recreational use, offering a straightforward mechanical platform. Its engineering emphasizes durability and ease of maintenance, making it a practical option for everyday transportation. This comprehensive Service Repair Workshop Manual provides in-depth guidance for the FA50 Shuttle, covering all essential aspects of maintenance and repair. It includes detailed procedures for engine service, transmission overhauls, chassis and suspension work, brake system maintenance, and electrical system diagnostics, complete with wiring diagrams. The manual is designed to assist DIY mechanics, independent repair shops, and enthusiasts in performing everything from routine checks and adjustments to complete rebuilds, ensuring the longevity and optimal performance of the vehicle.

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

FA50 Shuttle

Product Type:

Service Repair Workshop Manual

Delivery Method:

Instant Digital Download

Compatibility Note:

Works with similar years and models

Codes

Model Code:

Model Name:

Shuttle

👋 Introduction

Market Position

Target Audience:

DIY mechanics, independent repair shops, motorcycle enthusiasts

Competitive Analysis

Advantage:

Instant availability, cost-effective alternative to physical manuals, print-as-needed flexibility

Key Features

Digital Format Benefit:

Avoids grease on expensive paper manuals by printing only necessary sections

Accessibility:

Accessible on PC or Mac, supports instant learning and repair

📋 Manual Details

Coverage Areas

Years Covered:

1980-1991

Page Count

Estimated Page Count:

Comprehensive (exact count not specified, implies full manual)

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English

Format

File Format:

Adobe Acrobat PDF

📖 Manual Coverage

Systems Covered

Engine:

Complete engine service, overhaul, and diagnostics

Transmission:

Transmission removal, disassembly, inspection, and reassembly

Chassis:

Frame, bodywork, suspension component service

Steering:

Steering system maintenance and repair

Suspension:

Front and rear suspension component inspection, adjustment, and replacement

Brakes:

Brake system service, adjustments, and component replacement (e.g., drums, pads if applicable, hydraulic systems if present)

Electrical:

Wiring diagrams, component testing, troubleshooting for electrical systems

Fuel System:

Carburetor service, fuel line maintenance, fuel tank inspection

Lubrication:

Lubrication points, oil change procedures, fluid type specifications

Lighting:

Headlight, taillight, turn signal system diagnostics and repair

Battery:

Battery maintenance, charging, and testing procedures

Clutch:

Clutch adjustment and maintenance procedures

Locks:

Lock and ignition system maintenance

Seats System:

Seat component inspection and maintenance

General Information:

Vehicle identification, safety precautions, general maintenance guidelines

Procedures Included

Maintenance:

Scheduled maintenance, routine checks, adjustments

Troubleshooting:

Diagnostic procedures for common faults and malfunctions

Repair:

Step-by-step instructions for component repair and replacement

Overhaul:

Detailed procedures for engine and transmission rebuilds

Specifications:

Torque values, clearances, tolerances, and electrical specifications

Wiring Diagrams:

Comprehensive electrical schematics for all systems

Technical Depth

Depth:

Professional dealership-level repair and diagnostics

📊 Manual Specifications

File Format

Print Quality:

Printable on demand, high-resolution for clear text and diagrams

Print Quality

Searchability:

Searchable text within PDF for quick information retrieval

Binding Type

Binding Options:

Printable for 3-ring binders or as loose pages; no physical binding provided

Paper Type

Paper Type Recommendation:

Recommended for printing on standard copier paper; durable paper for heavily used sections

⚙️ Engine Specifications

Primary Engine

Engine Type:

2-stroke, single-cylinder, air-cooled

Displacement:

Approximately 49cc (specific bore/stroke not detailed in product info)

Performance

Horsepower:

Typically in the 4-5 HP range (exact figure not specified)

Torque:

Low-end torque optimized for urban mobility (specific figures not provided)

Fuel System

Carburetor:

Specific carburetor model and jetting details covered in manual

Fuel Type:

Unleaded gasoline with 2-stroke oil mixture (specified ratio in manual)

🔧 Transmission

Standard

Type:

Automatic (likely CVT or torque converter with reduction gears)

Features

Drive Type:

V-belt automatic transmission

Final Drive:

Chain or belt drive (specific type covered in manual)

📐 Dimensions

Exterior

Vehicle Class:

Motorized Scooter / Moped

Weights

Dry Weight:

Approximately 50-60 kg (estimated, exact figure not in product info)

🛡️ Safety Features

Ratings

Safety Focus:

Focus on safe operation and maintenance of scooter systems

Active Features

Braking System:

Drum brakes front and rear (typical for this era and class)

Passive Features

Lighting:

Headlight, taillight, brake light, turn signals for visibility

💡 Technology Features

Infotainment

Features:

Basic mechanical and electrical systems; no electronic infotainment features typical for modern vehicles.

Driver Assistance

Features:

No electronic driver assistance systems; relies on rider input for control.

🔧 Maintenance

Service Intervals

Oil Change:

Refer to manual for specific 2-stroke oil mixture interval; gearbox oil change intervals are detailed.

Spark Plug:

Replacement interval for spark plug provided in manual.

Air Filter:

Cleaning and replacement schedule for air filter included.

Fluid Specifications

2 Stroke Oil Type:

Specific API TC or JASO FD certified 2-stroke oil recommended (ratio specified in manual).

Gear Oil Type:

Gear oil specifications (e.g., SAE 80W-90) and capacity detailed.

Known Issues

Carburetor Fouling:

Common issue with older 2-strokes; manual covers cleaning and adjustment.

Electrical Connections:

Corrosion or loose connections can cause issues; manual provides wiring diagrams for troubleshooting.

V Belt Wear:

Automatic transmission V-belt can wear over time; inspection and replacement procedures are covered.

📚 Vehicle History

Brand Heritage

Manufacturer:

Suzuki Motor Corporation, a Japanese multinational corporation known for its motorcycles, automobiles, and other vehicles.

Model Evolution

Development:

The FA50 Shuttle was a popular lightweight scooter during the late 70s and 80s, known for its simple design and economical operation.

Production

Production Period:

Produced from the late 1970s through the early 1990s.

🏆 Awards & Recognition

Recognitions

General Reputation:

Known for reliability and ease of maintenance in its class.