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Suzuki VS750 VS750GL VS 750 88-91 Service Repair Workshop Manual

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The VS750 Intruder, also known by its chassis code VS750 and model variant VS750GL, is a cruiser motorcycle produced between 1988 and 1991. This first-generation Intruder is characterized by its...
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Tipo: Motorcycle
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SKU: 123621
Suzuki VS750 VS750GL VS 750 88-91 Service Repair Workshop Manual
The VS750 Intruder, also known by its chassis code VS750 and model variant VS750GL, is a cruiser motorcycle produced between 1988 and 1991. This first-generation Intruder is characterized by its V-twin, liquid-cooled, four-stroke engine, and a reliable shaft drive system. It features classic cruiser styling with a low seat height, pulled-back handlebars, and a distinctive teardrop fuel tank, offering riders a blend of classic aesthetics and accessible performance within its market segment. This comprehensive service repair workshop manual provides in-depth information for the VS750 Intruder, covering all essential systems including the engine, transmission, chassis, braking, and electrical components. It details routine maintenance procedures, troubleshooting guides for common issues, and component rebuild instructions, along with critical technical specifications and torque values. This manual is an indispensable resource for owners and technicians alike, enabling effective maintenance, repair, and diagnosis to ensure the longevity and optimal performance of the motorcycle.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
VS750 Intruder
Model Variant:
VS750GL
Generation
Generation Designation:
First Generation Intruder
Codes
Chassis Code:
VS750
👋 Introduction
Market Position
Model Segment:
Cruiser Motorcycle
Target Audience:
Riders seeking a stylish, reliable V-twin cruiser with classic styling and good performance for its era.
Competitive Analysis
Key Competitors:
Honda Shadow VT750, Yamaha Virago XV750, Kawasaki Vulcan 750.
Key Features
Engine Configuration:
V-twin, liquid-cooled, 4-stroke
Drivetrain:
Shaft drive
Styling:
Classic cruiser styling with a low seat height, pulled-back handlebars, and teardrop fuel tank.
Manual Utility:
Provides dealership-level repair and maintenance information, empowering owners to perform their own servicing.
📋 Manual Details
Coverage Areas
Applicable Years:
1988-1991
Market Territory:
Global (assumed, based on typical Suzuki markets)
Page Count
Estimated Page Count:
High (typical for full service manuals, likely 500+ pages)
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English (presumed, standard for most aftermarket manuals)
Format
Digital Format:
Adobe Acrobat PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine teardown, assembly, lubrication, cooling system, fuel delivery, ignition system, emissions control.
Transmission Drivetrain:
Clutch operation, gearbox components, shifting mechanism, final drive (shaft drive).
Chassis Suspension:
Front forks (telescopic), rear suspension (monoshock), frame inspection, swingarm.
Braking System:
Front and rear brake system components, hydraulic lines, caliper service, master cylinder, brake pad replacement.
Electrical System:
Lighting system (headlight, taillight, indicators), battery, charging system (alternator/stator, regulator/rectifier), ignition system wiring, starter motor, horn.
Steering Control:
Handlebar assembly, steering stem bearings, fork adjustments.
Fuel System:
Carburetor assembly and tuning, fuel tank, fuel lines, petcock operation.
Bodywork Seats:
Seat removal and installation, fender mounting, tank cover removal.
Locks Security:
Ignition switch, steering lock, seat lock mechanisms.
Procedures Included
Routine Maintenance:
Oil changes, filter replacement, spark plug checks, chain adjustment (if applicable, though this model has shaft drive), brake fluid flushes, tire pressure checks.
Troubleshooting Diagnostics:
Fault finding procedures for common issues related to engine performance, electrical faults, braking, and starting.
Component Rebuild:
Detailed instructions for disassembling, inspecting, repairing, and reassembling major components like the engine, transmission, and carburetors.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for tracing circuits and diagnosing electrical issues.
Torque Specifications:
Precise torque values for critical fasteners to ensure proper assembly and prevent component damage.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic maintenance to full engine and transmission overhauls, as used by dealership technicians.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (typical for well-produced PDF manuals, allows keyword searching)
Print Quality
Print Reproducibility:
High quality for printing individual sections or entire manuals.
Binding Type
Binding For Printed Copy:
Not applicable (provided as a digital download, user can print and bind).
Paper Type
Paper Type For Printed Copy:
Not applicable (digital format, user choice for printing).
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-twin, four-stroke, SOHC, 8-valve
Displacement:
747 cc (45.6 cu. in.)
Bore X Stroke:
75 mm x 85 mm (2.95 x 3.35 in)
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approx. 50-55 HP (at crank, depending on market/tuning)
Torque:
Approx. 60-65 Nm (44-48 lb-ft at crank, depending on market/tuning)
Fuel System
Carburetor Type:
Dual Mikuni B27 (or similar) downdraft carburetors
Fuel Capacity:
Approx. 13 Liters (3.4 US gallons)
Lubrication
Oil Capacity:
Approx. 2.5 Liters (2.6 US quarts) with filter change
Recommended Oil Type:
API SG, JASO MA, 10W-40 (refer to manual for exact specifications)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Optional
Optional Transmission:
N/A
Features
Clutch Type:
Wet multi-plate
Final Drive:
Shaft drive
📐 Dimensions
Exterior
Overall Length:
Approx. 2260 mm (89.0 in)
Overall Width:
Approx. 790 mm (31.1 in)
Overall Height:
Approx. 1160 mm (45.7 in)
Wheelbase:
Approx. 1590 mm (62.6 in)
Seat Height:
Approx. 710 mm (28.0 in)
Weights
Dry Weight:
Approx. 194 kg (428 lbs)
Wet Weight:
Approx. 207 kg (456 lbs)
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable (motorcycle safety is typically assessed via specific tests and design features, not standardized ratings like cars).
Active Features
Braking System Type:
Hydraulic disc front, drum rear (some later models may have disc rear, confirm for specific year).
Lighting:
Halogen headlight, taillight, turn signals.
Passive Features
Frame Construction:
Steel tubular frame.
💡 Technology Features
Infotainment
Infotainment Systems:
Not applicable (basic motorcycle technology of the era).
Driver Assistance
Driver Assistance Features:
Not applicable.
Connectivity
Connectivity Options:
Not applicable.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or annually, whichever comes first (typical guideline, refer to manual for exact interval).
Spark Plug Inspection:
Every 12,000 km (7,500 miles) (typical guideline).
Valve Clearance Check:
Every 24,000 km (15,000 miles) (typical guideline).
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for specific requirement)
Coolant Type:
Ethylene glycol-based antifreeze coolant, 50/50 mix with distilled water (refer to manual for specific type/capacity).
Known Issues
Common Wear Items:
Clutch plates, fork seals, brake pads, battery, and carburetor diaphragms can be common wear items over time.
Electrical Gremlins:
Aging wiring harnesses and connections can sometimes lead to intermittent electrical issues. Ensure clean grounds and proper connections.
Carburetor Maintenance:
Carburetors may require periodic cleaning and synchronization for optimal performance, especially after long periods of disuse.
📚 Vehicle History
Brand Heritage
Suzuki Motorcycle History:
Suzuki has a long history in motorcycle manufacturing, known for innovation and performance across various segments, including cruisers.
Model Evolution
Intruder Lineage:
The VS750 Intruder was part of Suzuki's successful cruiser line, aiming to offer a more accessible and user-friendly alternative to larger displacement cruisers.
Production
Production Period:
Launched in 1985 (as VS700 Intruder), evolved to VS750 in 1987/1988.
🏆 Awards & Recognition
Recognitions
Awards And Recognitions:
While specific awards are not widely publicized for individual motorcycle models of this era, the Intruder line was generally well-received for its styling and value proposition in the cruiser market.
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