The SZR660, produced between 1995 and 2001, represents a notable entry in the sportbike and naked sportbike segment, characterized by its robust single-cylinder, 4-stroke engine. Known for its engineering quality and reliability, this motorcycle is designed to offer engaging performance for both daily commuting and spirited riding. Its unique selling points lie in its focused design and the proven capabilities of its 660cc displacement engine, providing a distinct riding experience.
This comprehensive Service Repair Workshop Manual in English is designed to be an indispensable resource for owners, independent repair shops, and DIY enthusiasts. It covers all major mechanical, electrical, and structural systems with complete detail, including engine service, transmission service, chassis maintenance, lighting, steering, clutch, suspension, locks, brakes, lubrication schedules, electrical systems, frame service, fuel systems, and battery service. The manual provides detailed disassembly, assembly, adjustment, and troubleshooting procedures, including diagnostic flowcharts for electrical and mechanical issues, ensuring that users can effectively maintain and repair their vehicle for optimal performance and longevity.
Production Years Covered:
1995, 1996, 1997, 1998, 1999, 2000, 2001
Target Audience:
Yamaha SZR660 owners, independent repair shops, and DIY enthusiasts seeking professional-level repair information.
Advantage:
Instant digital delivery, cost-effective alternative to physical manuals, allows selective printing.
Content Source:
Developed for and used by motorcycle dealerships.
Accessibility:
Instant download, no shipping wait times, accessible on multiple devices.
General Information:
Complete
Transmission Service:
Complete
Chassis Maintenance:
Complete
Lighting System:
Complete
Steering System:
Complete
Suspension Service:
Complete
Lubrication Schedule:
Complete
Electrical System:
Complete
Fuel System Service:
Complete
Battery Service:
Complete
Estimated Page Count:
Detailed (specific count not provided, but implies comprehensive coverage for all systems)
Type:
Service Repair Workshop Manual
Format:
Adobe Acrobat PDF
All Major Systems:
Yes, covers all mechanical, electrical, and structural systems of the motorcycle.
Maintenance Procedures:
Scheduled maintenance, fluid changes, lubrication, filter replacements.
Repair Procedures:
Detailed disassembly, assembly, adjustment, and troubleshooting for all components.
Troubleshooting Diagnostics:
Includes diagnostic flowcharts and fault finding for electrical and mechanical issues.
Depth:
Comprehensive, suitable for dealership technicians and experienced DIY mechanics. Covers everything from basic checks to full engine rebuilds.
Compatibility:
PC and Mac
Printability:
Printable sections or entire manual for workshop use.
Delivery Format:
Digital Download (allows user to print and bind)
Recommended Binding:
3-ring binders for organized reference.
Engine Type:
Single-cylinder, 4-stroke
Displacement:
660 cc (approximate, based on model designation)
Cooling System:
Liquid-cooled (typical for this era and displacement class, manual will specify)
Bore X Stroke:
Detailed specifications available in manual
Compression Ratio:
Detailed specifications available in manual
Horsepower Output:
Detailed specifications available in manual
Torque Output:
Detailed specifications available in manual
Fuel Delivery:
Carburetor(s) or Fuel Injection (manual will specify exact system)
Fuel Type:
Unleaded gasoline (specific octane rating in manual)
Oil Type:
Motorcycle-specific 4-stroke engine oil (viscosity and API service classification specified in manual)
Oil Capacity:
Specific capacity with filter change detailed in manual
Transmission Type:
Manual gearbox
Number Of Gears:
Typically 5-speed or 6-speed (manual will confirm)
Clutch Type:
Wet multi-plate (typical for Yamaha sportbikes)
Final Drive:
Chain drive (typical, manual will confirm gearing ratios)
Transmission Oil Type:
Specific gear oil or engine oil (depending on wet clutch design, detailed in manual)
Overall Length:
Refer to manual for exact dimensions
Overall Width:
Refer to manual for exact dimensions
Overall Height:
Refer to manual for exact dimensions
Dry Weight:
Refer to manual for exact weight
Curb Weight:
Refer to manual for exact weight (including fluids)
Front Tire Size:
Refer to manual for specific size and pressure
Rear Tire Size:
Refer to manual for specific size and pressure
Wheelbase:
Refer to manual for exact measurement
Safety Features Coverage:
Manual covers brake system inspection, adjustments, and maintenance for optimal safety.
Braking System:
Disc brakes front and rear (specifics like caliper type and rotor diameter in manual)
Frame Integrity:
Manual provides guidance on frame inspection and repair to maintain structural integrity.
Instrument Cluster:
Analog tachometer and speedometer, fuel gauge, indicator lights (details on operation and diagnostics in manual)
ABS Availability:
ABS was generally not standard or widely available on this model, manual will confirm if applicable to specific trims.
Oil Change Interval:
Refer to manual for recommended intervals (e.g., every 3,000 km or 6 months)
Valve Clearance Check:
Refer to manual for recommended intervals (e.g., every 6,000 km)
Chain Lubrication Adjustment:
Refer to manual for recommended intervals (e.g., every 500-1000 km)
Coolant Type:
Ethylene glycol-based antifreeze with demineralized water (specific ratio in manual)
Brake Fluid Type:
DOT 4 (typically, manual will confirm exact specification)
Common Wear Items:
Clutch plates, chain and sprockets, brake pads, fork seals (manual details inspection and replacement)
Engine Specifics:
Manual provides detailed troubleshooting for carburetor performance, starting issues, and cooling system maintenance.
Manufacturer:
Yamaha Motor Company
Segment:
Sportbike/Naked sportbike, known for its single-cylinder performance.
Production Period:
1995-2001
Manual Value Proposition:
Provides comprehensive, dealership-level information enabling effective maintenance and repair, saving costs and ensuring longevity.