Yamaha TTR225 TT-R225 TT-R 225 TTR 99-04 Service Repair Workshop Manual

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Tipo: Motorcycle

Proveedor:

SKU: 123637

Etiquetas: 1999 2000 2001 2002 2003 2004 Motorcycle Motorcycles TT Models TT-R 225 TT-R225 TTR TTR225 Yamaha

Variantes de producto

Descripción

The Yamaha TTR225 / TT-R225 is an off-road and dual-sport motorcycle produced from 1999 to 2004. Known for its reliability and user-friendly nature, this air-cooled, 4-stroke motorcycle with a 223cc engine is designed for trail riding and recreational use. The heritage in performance and innovation is evident in the TTR series, offering riders a capable and accessible machine for various off-road adventures. The TTR225 is characterized by its robust steel frame, 5-speed transmission, and a simple yet effective mechanical design, making it a popular choice for both new and experienced riders seeking dependable off-road performance. This comprehensive Service Repair Workshop Manual provides detailed information for the TTR225 / TT-R225 models from 1999-2004. It covers all essential aspects of maintenance, repair, and troubleshooting, including engine systems, transmission, chassis, steering, suspension, brakes, and electrical components. The manual offers step-by-step repair instructions, rebuild procedures, diagnostic guides, and precise torque specifications, empowering owners and technicians to perform accurate servicing and repairs. With its thorough coverage and technical depth, this English-language manual serves as an invaluable resource for maintaining the TTR225's optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Yamaha

Model:

TTR225 / TT-R225

Model Variant:

Off-Road / Dual-Sport Motorcycle

Generation

Production Years:

1999-2004

Codes

Chassis Code:

Often referred to by its engine size and model prefix (e.g., TTR225)

👋 Introduction

Market Position

Target User:

Yamaha TTR225 owners, DIY mechanics, independent repair shops, dealership technicians.

Value Proposition:

Provides dealership-level repair and maintenance information for DIY savings and accurate service.

Competitive Analysis

Alternatives:

Official Yamaha service manuals (often higher cost, slower delivery), generic repair guides (less specific).

Key Features

Instant Access:

Immediate download eliminates shipping delays.

Printable Format:

Flexibility to print only needed sections or the entire manual.

Completeness:

Covers all major mechanical and electrical systems of the specified models.

📋 Manual Details

Coverage Areas

Manual Type:

Service Repair Workshop Manual

Language:

English

Format:

Adobe Acrobat PDF

Delivery Method:

Instant Digital Download

Compatible Years:

1999, 2000, 2001, 2002, 2003, 2004 (also notes compatibility with similar years and models).

Page Count

Estimated Page Count:

Comprehensive (exact number not specified, but described as 'complete' and covering numerous topics)

File Format

File Type:

Adobe Acrobat PDF

Searchability:

Searchable text within the PDF for quick information retrieval.

Print Quality

Printability:

Printable sections or entire manual for workshop use.

Binding Type

Physical Binding:

N/A (Digital format, printable for 3-ring binder)

Paper Type

Physical Paper Type:

N/A (Digital format, user prints on chosen paper)

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine disassembly, assembly, tuning, lubrication, cooling (air-cooled), fuel system (carburetion), exhaust system.

Transmission Drivetrain:

Gearbox operation, clutch assembly, chain drive, internal transmission components.

Chassis Frame:

Frame structure, swingarm, linkages, general chassis components.

Steering Suspension:

Front fork (telescopic) service and adjustment, rear shock absorber (monoshock) service, steering head bearings.

Brakes:

Front and rear brake systems (likely drum or disc depending on exact spec), brake fluid, caliper service, master cylinder service.

Electrical Lighting:

Ignition system, lighting circuits (headlight, taillight, indicators), charging system (stator, rectifier/regulator), battery service, wiring diagrams.

Bodywork Seats:

Body panels, seat removal and installation, fenders.

Fuel System:

Fuel tank, petcock, carburetor (Mikuni VM series likely), fuel lines.

Lubrication Fluids:

Engine oil specifications, gearbox oil, lubrication points, fluid capacities.

Procedures Included

Maintenance:

Regular service checks, oil changes, filter replacements, spark plug replacement, chain adjustment, brake adjustments.

Troubleshooting:

Diagnostic procedures for common problems, fault finding charts.

Repair:

Step-by-step instructions for component disassembly, repair, and reassembly.

Rebuilds:

Engine top-end and bottom-end rebuild procedures, carburetor overhaul.

Adjustments:

Carburetor jetting and idle speed, valve clearance adjustment, clutch and brake lever free play, suspension settings.

Electrical Troubleshooting:

Detailed steps for diagnosing electrical faults using wiring diagrams and specifications.

Suspension Setup:

Guidance on adjusting suspension for different rider weights and terrain conditions.

Technical Depth

Diagnostic Capabilities:

Detailed troubleshooting guides and symptom-based diagnostics.

Rebuild Depth:

Complete engine and transmission rebuild procedures, including torque specifications and clearances.

Electrical Diagrams:

Comprehensive wiring diagrams for all electrical components and circuits.

Torque Specifications:

Precise torque values for all critical fasteners to ensure proper assembly and prevent damage.

Clearances Tolerances:

Specific measurements for component clearances and tolerances critical for engine and transmission health.

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, SOHC, Air-cooled

Displacement:

223 cc

Bore X Stroke:

66.0 mm x 65.2 mm (typical)

Compression Ratio:

9.5:1 (typical)

Performance

Horsepower:

Approximately 18-20 HP (estimated, varies by tuning and model year)

Torque:

Approximately 14-16 lb-ft (estimated)

Fuel System

Carburetor Type:

Mikuni VM Series (e.g., VM26SS)

Fuel Type:

Unleaded gasoline (minimum 87 octane recommended)

Lubrication

Engine Oil Type:

SAE 10W-40 Motorcycle Oil (API SG or higher, JASO MA)

Engine Oil Capacity:

Approx. 1.6 Liters (with filter change)

🔧 Transmission

Standard

Transmission Type:

5-speed constant mesh

Clutch Type:

Wet, multi-disc

Features

Final Drive:

O-ring sealed chain

Gear Ratios:

Specific ratios detailed within the manual.

📐 Dimensions

Exterior

Length:

Approx. 2095 mm (82.5 in)

Width:

Approx. 810 mm (31.9 in)

Height:

Approx. 1170 mm (46.1 in)

Wheelbase:

Approx. 1375 mm (54.1 in)

Weights

Dry Weight:

Approx. 115 kg (253.5 lbs)

Wet Weight:

Approx. 122 kg (269 lbs) (with fluids)

Fuel Capacity:

Approx. 10 Liters (2.6 gal)

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Motorcycles are not subject to the same crash testing standards as cars)

Active Features

Braking System:

Front disc brake, Rear drum brake (or potentially rear disc on later models/variants, check manual specifics).

Lighting:

Headlight, taillight, brake light, turn signals (depending on street legal variant).

Passive Features

Frame Design:

Steel frame designed for off-road durability.

💡 Technology Features

Infotainment

Instrumentation:

Analog speedometer, odometer, trip meter, neutral indicator light, high beam indicator, turn signal indicators.

Driver Assistance

Electronic Aids:

None (This is a mechanically focused off-road motorcycle).

Connectivity

Connectivity Features:

None.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000 km (1,800 miles) or 6 months, whichever comes first (typical recommendation, check manual).

Air Filter Cleaning:

Every 1,000 km (600 miles) or more frequently in dusty conditions (check manual).

Spark Plug Replacement:

Every 10,000 km (6,000 miles) (typical recommendation, check manual).

Valve Clearance Check:

Every 6,000 km (3,600 miles) or annually (typical recommendation, check manual).

Fluid Specifications

Brake Fluid Type:

DOT 3 or DOT 4 (check manual for specific recommendation).

Known Issues

Carburetor Tuning:

Carburetors can sometimes require fine-tuning for optimal performance at different altitudes or conditions.

Clutch Wear:

Clutch plates may wear over time with aggressive use, requiring replacement.

Suspension Maintenance:

Fork seals and rear shock absorber may require service or replacement over extended use and mileage.

📚 Vehicle History

Brand Heritage

Yamaha Motorcycles:

Yamaha has a long and successful history in motorcycle manufacturing, known for innovation and performance across various disciplines, including off-road and dual-sport.

Model Evolution

Ttr Series:

The TTR series represents Yamaha's line of trail-ready, off-road motorcycles, often featuring user-friendly characteristics and reliability.

Ttr225 Positioning:

The TTR225 was positioned as an accessible and capable dual-sport/trail bike, suitable for beginners and experienced riders alike for trail riding and recreational off-roading.

Production

Manufacturing Location:

Likely manufactured in Japan or other Yamaha global production facilities.

🏆 Awards & Recognition

Recognitions

Industry Awards:

N/A (Specific awards not typically publicized for this model type).

Ratings

Rider Reviews:

Generally positive for its class, often praised for reliability, ease of use, and trail capability.