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Alfa Romeo 145/146 Master Service/Repair Workshop Manual

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🏷️ Basic Information Identification Make: Alfa Romeo Model: 145 / 146 Product Name: Alfa Romeo 145/146 Master Service/Repair Workshop Manual 👋 Introduction Market Position Vehicle Segment: Compact/Small family car (C-segment)...
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Tipo: Coches
Proveedor:
SKU: 281471
Etiquetas: 145 146 Alfa Romeo Car Cars
Alfa Romeo 145/146 Master Service/Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Alfa Romeo
Model:
145 / 146
Product Name:
Alfa Romeo 145/146 Master Service/Repair Workshop Manual
👋 Introduction
Market Position
Vehicle Segment:
Compact/Small family car (C-segment)
Brand Perception:
Alfa Romeo is known for sporty handling, distinctive styling, and passionate driving dynamics.
Competitive Analysis
Key Competitors:
Volkswagen Golf, Ford Focus, Opel Astra, Fiat Bravo, Renault Mégane, Peugeot 306.
Key Features
Manual Highlight:
Classy, informative, easy to navigate with auto-run menu.
Vehicle Characteristics:
Known for engaging driving experience, distinctive Italian design, and a range of efficient and sporty engines.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service and repair for Alfa Romeo 145 and 146 models.
Geographical Coverage:
Global, reflecting typical European specifications and variants.
Page Count
Estimated Pages:
Extensive (specific count not provided, but described as highly informative).
Manual Type
Type:
Master Service/Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF (Auto-run Menu)
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage of all engine variants, including Twin Spark and Boxer engines, with diagnostic procedures, overhaul instructions, and component specifications.
Transmission:
Manual and Automatic transmission service, repair, and overhaul procedures, including clutch, differential, and gearbox components.
Suspension And Steering:
Complete service, alignment procedures, component replacement (struts, wishbones, bushings), power steering system diagnostics and repair.
Brakes:
Hydraulic system, ABS diagnostics, brake pad/disc replacement, caliper overhaul, parking brake service.
Electrical And Electronics:
Full wiring diagrams, ECU diagnostics, sensor testing, lighting systems, dashboard instruments, central locking, alarm systems, and body control modules.
Fuel And Exhaust:
Fuel injection systems (Bosch Motronic, etc.), fuel pump, injectors, catalytic converter, exhaust system components.
Cooling System:
Radiator, water pump, thermostat, fan system, heater matrix, coolant specifications.
Bodywork And Chassis:
Panel removal/installation, door mechanisms, interior trim, underbody protection, structural component checks.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug servicing, brake fluid changes, coolant flushes, timing belt replacement.
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting for common and complex issues across all systems.
Component Overhaul:
Detailed instructions for engine rebuilds, transmission disassembly, caliper overhauls, and other major component repairs.
Diagnostics:
Guidance on using diagnostic tools (if applicable to the era), interpreting fault codes, and performing system checks.
Specifications And Tolerances:
Precise torque values, clearances, fluid capacities, and wear limits for all components.
Technical Depth
Depth:
Extremely high, covering everything from basic fluid checks to complete engine and transmission rebuilds.
Target Audience:
Professional mechanics and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
All Versions of Windows, Mac, and Linux
Searchability:
Likely text-searchable PDF due to its structured format.
Print Quality
Printability:
Yes
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
Download Type
Download Speed:
Instant High Speed Download
Requirements
Software:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Families:
Alfa Romeo Twin Spark (4-cylinder) and Fiat/Lancia designed Boxer (4-cylinder).
Engine Variants
1.4 Twin Spark:
1370cc, 80-90 HP
1.6 Twin Spark:
1598cc, 103-120 HP
1.8 Twin Spark:
1747cc, 129-144 HP
2.0 Twin Spark:
1970cc, 150-155 HP
1.9 Jtd (Diesel):
1910cc, 105 HP
2.0 V6 Turbo (Gtv/Spider Derived For Some Markets):
1996cc, ~190 HP (rare for 145/146, more for related models)
Performance
Top Speed Example:
Approx. 190-215 km/h (depending on engine)
Acceleration 0 100Kmh Example:
Approx. 8.5 - 12.0 seconds (depending on engine)
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI) for Twin Spark, Common Rail Direct Injection (CRDI) for JTD.
Ignition System:
Distributorless Ignition System (DIS) with two spark plugs per cylinder for Twin Spark.
Engine Codes
Twin Spark Codes Example:
AR 335.03, AR 335.05, AR 335.07, AR 335.09 etc.
Boxer Engine Codes Example:
AR 372.05 (1.4), AR 372.01 (1.6)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission (Selèspeed semi-automatic also available on some variants).
Features
Clutch Type:
Hydraulically actuated dry single-plate clutch.
Fluid Type
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (specific Alfa Romeo recommendations should be cross-referenced).
Automatic Transmission Fluid:
Dexron II/III equivalent (specific Alfa Romeo PN may apply).
📐 Dimensions
Exterior
Body Styles:
3-door hatchback (145), 5-door hatchback (146)
Length Mm:
Approx. 4100 - 4150 mm
Width Mm:
Approx. 1700 - 1720 mm
Height Mm:
Approx. 1420 - 1450 mm
Weights
Curb Weight Kg:
Approx. 1150 - 1350 kg (depending on engine and equipment)
Gross Vehicle Weight Kg:
Approx. 1700 - 1900 kg
Cargo
Luggage Capacity Litres:
Approx. 300 - 350 litres (expandable with rear seats folded)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Generally 3 stars (pre-2000 standards), older models may not have formal ratings.
Active Features
ABS:
Optional or standard on higher trims/later models.
Traction Control:
Optional on some later models.
Passive Features
Airbags:
Driver airbag standard, passenger airbag optional or standard on later models.
Seatbelts:
Pre-tensioned seatbelts with load limiters.
Chassis Design:
Designed with crumple zones and reinforced passenger cell.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD players, often with optional premium sound systems.
Climate Control:
Manual air conditioning or optional automatic climate control on higher trims.
Driver Assistance
Cruise Control:
Optional on some models, particularly with larger engines.
Connectivity
OBD Port:
ALDL/OBD-II compliant diagnostic port for engine management systems (depending on model year and market).
🔧 Maintenance
Service Intervals
Oil Change Interval Km:
Typically every 10,000 - 15,000 km or 12 months.
Timing Belt Replacement Km:
Crucial for Twin Spark engines; usually every 50,000 - 60,000 km or 5 years due to potential catastrophic failure.
Spark Plug Replacement Km:
Twin Spark engines: Every 20,000-30,000 km for primary plugs, longer for secondary plugs. Standard plugs: 40,000-60,000 km.
Fluid Specifications
Engine Oil Type:
API SJ/SL or ACEA A3/B3/B4, Viscosity typically 10W-40 or 5W-40 (check manual for specific engine variant).
Coolant Type:
Ethylene glycol-based antifreeze, mixed with deionized water. Typically purple or red coloured for later models (refer to manual for specific OEM spec).
Brake Fluid Type:
DOT 4
Known Issues
Engine Oil Leaks:
Common around valve cover gaskets and oil seals, especially on older Twin Spark engines.
Timing Belt Tensioner:
Failure of the timing belt tensioner and idler pulleys is a critical concern for Twin Spark engines.
ABS Sensor Failure:
Wheel speed sensors can fail, triggering ABS warning lights.
Suspension Wear:
Wear on wishbone bushings and ball joints is common due to sporty handling.
Electrical Gremlins:
Minor electrical issues related to wiring harnesses, switches, and body control modules can occur over time.
Catalytic Converter:
Can degrade over time, affecting emissions and performance.
Rust:
Prone to rust in common areas like wheel arches, sills, and door bottoms, especially in humid climates.
📚 Vehicle History
Brand Heritage
Foundation:
Founded in 1910 in Milan, Italy.
Legacy:
Renowned for motorsport success and distinctive Italian automotive design and engineering.
Model Evolution
145 Introduction:
Launched in 1994 as a successor to the Alfa Romeo 33, offered as a 3-door hatchback.
146 Introduction:
Launched in 1995 as a 5-door hatchback version of the 145 platform.
Facelifts:
Both models received facelifts, most notably around 1997/1998, introducing updated styling, interior refinements, and improved engine options (e.g., the 2.0 Twin Spark).
Discontinuation:
Production ceased in 2000/2001, succeeded by the Alfa Romeo 147.
Production
Manufacturing Plant:
Pomigliano d'Arco, Naples, Italy.
Production Years:
1994 - 2000/2001
🏆 Awards & Recognition
Recognitions
Automotive Press:
Generally praised by automotive press for its driving dynamics and styling, often noted as a more engaging option in its class.
Consumer Reviews:
Popular among enthusiasts for its character, though reliability concerns have been a historical point of discussion for Alfa Romeo in this era.
Certifications
Emission Standards:
Euro 2 or Euro 3 compliant depending on model year and engine.
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