Alfa Romeo 166 2.0 TS 1998-2008 Service Repair Manual

Precio habitual: $16.99
Precio de venta: $16.99
Precio habitual
Precio unitario: por

The Alfa Romeo 166, produced from 1998 to 2008, is an executive sedan renowned for its elegant Italian styling and driver-focused cockpit. Powered by the distinctive 2.0 TS (Twin Spark)...

20 people are viewing this right now

Tipo: Car

Proveedor:

SKU: 152323

Etiquetas: 166 166 2.0 TS 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 Alfa Romeo Car Cars

Variantes de producto

Descripción

The Alfa Romeo 166, produced from 1998 to 2008, is an executive sedan renowned for its elegant Italian styling and driver-focused cockpit. Powered by the distinctive 2.0 TS (Twin Spark) engine, this model offered a compelling blend of luxury, performance, and unique flair, positioning it as a stylish alternative to its German competitors. Built on a robust platform and featuring a comfortable, well-appointed interior, the 166 was engineered to provide an engaging driving experience, underscored by its commitment to quality and distinctive design philosophy. This comprehensive factory service repair manual provides detailed information for the maintenance and repair of the Alfa Romeo 166, chassis code 936. It covers all major systems, including the 2.0 TS Twin Spark engine, fuel, cooling, lubrication, chassis, electrical, and braking systems, as well as bodywork. The manual includes essential periodic maintenance schedules, fluid specifications, troubleshooting guides, diagnostic procedures, and step-by-step repair instructions with high-quality diagrams. This resource is invaluable for owners, mechanics, and technicians seeking to preserve the performance and longevity of their vehicle.

🏷️ Basic Information

Identification

Make:

Alfa Romeo

Model:

Engine Variant:

2.0 TS (Twin Spark)

Production Years:

1998-2008

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Executive Sedan

Competitive Analysis

Competitors:

BMW 5 Series, Mercedes-Benz E-Class, Audi A6, Volvo S80, Jaguar S-Type during its production run.

Key Features

Design Philosophy:

Characterized by elegant Italian styling, driver-focused cockpit, and strong performance from its Twin Spark engine.

Value Proposition:

Offers a blend of luxury, performance, and distinctive Italian flair, often at a more accessible price point than German rivals.

📋 Manual Details

Coverage Areas

Regions Covered:

Multilanguage

Page Count

Estimated Page Count:

Comprehensive (exact number not specified, but implies full factory documentation)

Manual Type

Type:

Factory Service Repair Manual / Workshop Manual

Language

Primary Language:

Multilanguage (likely includes English, Italian, German, French, Spanish)

Format

Delivery Format:

Downloadable Digital File

📖 Manual Coverage

Systems Covered

Engine:

Detailed coverage of 2.0 TS Twin Spark engine systems, including timing, valve actuation, lubrication, and cooling.

Fuel System:

Includes fuel injection system, throttle body, fuel pump, injectors, and fuel pressure regulation.

Cooling Lubrication:

Comprehensive details on radiator, water pump, thermostat, coolant flow, oil pump, oil pan, and oil filter housing.

Chassis:

Covers suspension (front and rear), steering system, wheel bearings, and driveline components.

Electrical System:

Extensive coverage of starting and charging systems, lighting, ignition, body electronics, comfort systems, and diagnostic connectors.

Brakes:

Details on brake system components, hydraulic circuits, ABS, and brake pad/disc replacement procedures.

Bodywork:

Likely includes information on body panel removal/installation, door mechanisms, and trim.

Procedures Included

Maintenance:

Periodic maintenance schedules, fluid changes, filter replacements, and general inspections.

Troubleshooting:

Diagnostic procedures, fault finding, and common issue resolution across all vehicle systems.

Repair:

Step-by-step repair instructions for component disassembly, overhaul, and reassembly.

Diagnostics:

Information on diagnostic trouble codes (DTCs), live data interpretation, and use of diagnostic tools.

Technical Depth

Level Of Detail:

Complete factory-level technical information, suitable for both DIY enthusiasts and professional mechanics.

Diagrams Illustrations:

High-quality diagrams, exploded views, and illustrations to guide repair and maintenance tasks.

Specific Procedures:

Covers complete disassembly and reassembly of major mechanical and electrical components.

📊 Manual Specifications

File Format

Format:

.ISO / .exe

Print Quality

Printable:

Printable without restriction

Binding Type

Binding Type Digital:

N/A (Digital Download)

Paper Type

Paper Type Digital:

N/A (Digital Download)

Software Requirements

Reader Software:

DAEMON Tools, MagicISO, or similar disc imaging software recommended for .ISO file.

⚙️ Engine Specifications

Primary Engine

Engine Code:

Likely AR34101 / AR34201 variants for the 2.0 TS

Engine Type:

Inline 4-cylinder, 16-valve, DOHC with Twin Spark ignition system.

Displacement:

1970 cc (2.0 Liters)

Performance

Bore X Stroke:

83 mm x 91 mm (typical for this engine family)

Compression Ratio:

Approx. 10.3:1

Horsepower:

Approx. 150-155 PS (110-114 kW; 148-153 hp) @ 6400 rpm

Torque:

Approx. 187-192 Nm (138-142 lb-ft) @ 4000-4200 rpm

Fuel System

Fuel Delivery:

Bosch Motronic Multi-point Sequential Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline (95 RON recommended)

Ignition System

Ignition Type:

Twin Spark (two spark plugs per cylinder) for improved combustion efficiency and emissions.

🔧 Transmission

Standard

Transmission Type:

5-speed Manual Transmission (Getrag or similar)

Optional

Transmission Type:

ProTronic 4-speed Automatic Transmission (with manual override)

Features

Clutch:

Hydraulically operated dry single-plate clutch.

📐 Dimensions

Exterior

Length:

Approx. 4754 mm (187.1 inches)

Width:

Approx. 1765 mm (69.5 inches)

Height:

Approx. 1430 mm (56.3 inches)

Wheelbase:

Approx. 2700 mm (106.3 inches)

Weights

Curb Weight:

Approx. 1460-1500 kg (3219-3307 lbs), depending on transmission and equipment.

🛡️ Safety Features

Ratings

Euroncap Rating:

4 out of 5 stars (Euro NCAP 1999)

Active Features

Standard Anti-lock Braking System (ABS) with EBD (Electronic Brake-force Distribution).

Traction Control:

Optional or standard depending on trim level (ASR - Acceleration Slip Regulation).

Passive Features

Airbags:

Frontal airbags for driver and passenger; optional side airbags.

Seatbelts:

Pre-tensioning front seatbelts.

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/cassette or CD player, often with steering wheel controls. Bose sound system was an option.

Navigation:

Optional satellite navigation system available, often integrated into the dashboard display.

Driver Assistance

Cruise Control:

Standard or optional cruise control system.

Climate Control:

Automatic dual-zone climate control was a common feature.

🔧 Maintenance

Service Intervals

Oil Change:

Recommended every 15,000 km (9,000 miles) or 12 months, whichever comes first (using correct oil specification).

Timing Belt:

Crucial interval: Replace every 60,000 km (37,000 miles) or 4 years. Failure can cause catastrophic engine damage.

Fluid Specifications

Engine Oil:

Refer to manual for specific SAE grade (e.g., 10W-40, 15W-50) and API/ACEA specifications (e.g., ACEA A3/B3 or A3/B4). Selenia is the OEM brand.

Coolant:

Ethylene glycol-based antifreeze with corrosion inhibitors (e.g., Paraflu UP or equivalent).

Brake Fluid:

DOT 4 brake fluid.

Known Issues

Electrical Gremlins:

Common for older Italian cars, can include sensor issues, wiring harness degradation, and interior electronics faults. The manual will aid in diagnosing these.

Engine Oil Consumption:

Some Twin Spark engines can consume oil; monitoring levels and ensuring correct oil viscosity is important.

Thermostat Housing:

Can be prone to leaks or failure, impacting cooling system performance.

📚 Vehicle History

Brand Heritage

Brand Focus:

Alfa Romeo has a long-standing heritage in motorsport and performance-oriented road cars, known for their distinctive styling and engaging driving dynamics.

Model Evolution

Predecessor:

Alfa Romeo 164

Facelift:

Received a significant facelift in 2003 with updated styling, interior, and technology.

Production

Platform:

Based on the Fiat Type Two platform (derived from the Fiat Croma/Lancia Thema).

🏆 Awards & Recognition

Recognitions

Design Awards:

The Alfa Romeo 166's styling was generally well-received, earning praise for its elegant and distinctive appearance.

Ratings

Automedia Awards:

Likely received positive reviews in automotive press for its driving dynamics and comfort.