HYOSUNG WOW 90 TE90 100 Workshop Repair Manual All 2001 ONWARDS ModelS COVERED

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Tipo: Motorcycle

Proveedor:

SKU: 125845

Etiquetas: 100 2001 ATV Hyosung Motorcycle Powersports TE90 WOW 90 WOW Models

Variantes de producto

Descripción

The WOW 90, TE90, and TE100 are compact, lightweight automatic scooters designed for urban mobility and commuting. Produced from 2001 onwards, these scooters offer an entry-level to mid-range option in the automatic scooter segment, competing with popular models from other manufacturers. Known for providing good value, scooters are built with a steel tube frame and typically feature air-cooled engines with displacements around 90cc to 100cc, often utilizing a Continuously Variable Transmission (CVT) for smooth, automatic operation. Their design prioritizes practicality and ease of use for daily transportation needs. This comprehensive Workshop Service Repair Manual in English provides detailed information for the maintenance and repair of the WOW 90 / TE90 / TE100 scooters. It covers all essential systems, including the engine mechanicals, fuel, ignition, cooling, exhaust, transmission, chassis, suspension, braking, and electrical systems. The manual includes procedures for routine maintenance, major repairs, adjustments, and troubleshooting, supported by clear diagrams and wiring schematics. It is designed to assist owners, mechanics, and technicians in ensuring the longevity and optimal performance of their vehicle.

🏷️ Basic Information

Identification

Make:

Hyosung

Model:

WOW 90 / TE90 / TE100

Model Variant:

Scooter

Generation

Model Years Covered:

2001 Onwards

👋 Introduction

Market Position

Segment:

Entry-level to mid-range automatic scooter segment.

Competitive Analysis

Competitors:

Competes with models from brands like Yamaha (e.g., Jog series), Honda (e.g., Dio series), Suzuki, Kymco, and SYM in the 50cc to 100cc scooter market.

Key Features

Vehicle Type:

Compact, lightweight automatic scooter designed for urban mobility and commuting.

Manual Benefit:

Enables owners and technicians to perform a wide range of maintenance and repair tasks, ensuring vehicle longevity and optimal performance.

Manual Advantage:

Provides detailed, step-by-step instructions and clear visual aids (diagrams, illustrations) that simplify complex procedures.

📋 Manual Details

Coverage Areas

Regions Covered:

Global (assumed based on common manual distribution for such models)

Page Count

Estimated Page Count:

Detailed, likely several hundred pages to cover all aspects of repairs and maintenance.

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Comprehensive coverage of engine disassembly, assembly, inspection, and repair including cylinder head, pistons, crankshaft, camshaft, timing, and valve train.

Fuel System:

Detailed procedures for carburetor inspection, cleaning, adjustment, and replacement; fuel pump; fuel lines; and fuel tank maintenance.

Ignition System:

Ignition timing, spark plugs, ignition coils, CDI unit, and related wiring.

Cooling System:

Air-cooling system maintenance, shroud inspection, and fan operation (if applicable).

Exhaust System:

Exhaust pipe, muffler inspection, and heat shield maintenance.

Transmission And Drivetrain:

CVT (Continuously Variable Transmission) belt inspection, roller weights, clutch assembly, and final drive maintenance and repair.

Chassis And Frame:

Frame inspection, welding points, and front fork/steering assembly.

Suspension System:

Front fork assembly, rear shock absorber, and swingarm maintenance and repair.

Braking System:

Front and rear brake systems (likely drum or disc), brake fluid replacement, pad/shoe inspection and replacement, bleeding procedures, and linkage adjustments.

Electrical System:

Battery maintenance, charging system (stator, regulator/rectifier), starter motor, lighting system (headlights, taillights, turn signals), horn, and wiring diagrams.

Bodywork And Trim:

Panel removal and installation, seat, fairings, fenders, and storage compartment.

Wheels And Tires:

Wheel removal and installation, tire pressure checks, and bearing maintenance.

Procedures Included

Routine Maintenance:

Oil changes, filter replacement, spark plug checks, air filter cleaning/replacement, brake fluid checks, and tire pressure adjustments.

Troubleshooting:

Diagnostic flowcharts and common problem identification for engine, electrical, and mechanical issues.

Major Repair:

Complete engine rebuilds, transmission overhauls, and suspension system overhauls.

Adjustment Procedures:

Carburetor idle speed and mixture, throttle cable, brake levers, and parking brake adjustment.

Wiring Diagrams:

Detailed electrical schematics for all systems, aiding in diagnosis and repair of electrical faults.

Technical Depth

Depth Level:

Comprehensive Workshop Manual designed for professional technicians and experienced DIY enthusiasts.

Diagnostic Capabilities:

Includes troubleshooting guides and fault code explanations (if applicable to the model's era).

Special Tools:

Lists required special tools for specific procedures.

📊 Manual Specifications

File Format

Format Details:

PDF format, universally compatible with PC and Mac operating systems (Windows 95 to 8 and later, macOS).

Print Quality

Quality Description:

High-quality PDF with clear text, legible diagrams, and illustrations suitable for printing.

Binding Type

Binding:

N/A (Digital Download - PDF)

Paper Type

Paper Type:

N/A (Digital Download - PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, 2-stroke or 4-stroke gasoline engine (specific to 90cc/100cc configuration, likely 2-stroke for older models).

Displacement:

Approximately 86cc to 100cc (exact for WOW 90 vs TE90/TE100 may vary).

Bore X Stroke:

Specific values would be detailed within the manual, critical for engine rebuilds.

Performance

Horsepower Approx:

Typically in the range of 7-10 HP, depending on specific model and tuning.

Torque Approx:

Torque figures are usually modest for this engine class, optimized for low-end acceleration.

Fuel System

Fuel Delivery:

Carbureted (likely a Mikuni or similar brand, specific model would be in manual).

Fuel Type:

Unleaded gasoline.

Lubrication

Oil Type:

For 2-stroke, a specific 2-stroke oil blend is required for pre-mixing or injection. For 4-stroke, specific motorcycle engine oil grades (e.g., 10W-40) would apply.

🔧 Transmission

Standard

Transmission Type:

Automatic Continuously Variable Transmission (CVT).

Optional

Optional Transmission:

N/A (CVT is standard for this scooter type).

Features

Cv Features:

Automatic gear shifting, torque converter, drive belt, and variator/clutch components.

Final Drive:

Gear reduction via a separate gearbox and drive sprocket/chain or shaft drive (depending on exact model).

📐 Dimensions

Exterior

Overall Length Approx:

Typical compact scooter dimensions, around 1700-1800 mm.

Overall Width Approx:

Around 650-700 mm.

Wheelbase Approx:

Around 1200-1250 mm.

Weights

Dry Weight Approx:

Typically in the range of 75-90 kg.

Gross Vehicle Weight Rating Approx:

Around 150-170 kg.

🛡️ Safety Features

Ratings

Safety Certification:

Likely compliant with relevant regional safety standards (e.g., DOT, ECE) depending on market of sale.

Active Features

Braking System Type:

Front: Drum or Disc brake; Rear: Drum brake (common for this class).

Lighting:

Headlight, taillight, brake light, front and rear turn signals.

Passive Features

Frame Construction:

Steel tube frame providing structural integrity.

Mirrors:

Standard rear-view mirrors for visibility.

💡 Technology Features

Infotainment

Dashboard Features:

Basic analog/digital instrument cluster including speedometer, odometer, fuel gauge, and indicator lights.

Driver Assistance

Assistance Systems:

None (basic scooter design).

Connectivity

Connectivity Options:

None (basic scooter design).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 2,000-3,000 km or annually (specific to engine type and oil used, detailed in manual).

Air Filter Cleaning Interval:

Every 1,000-2,000 km or as needed based on riding conditions, detailed in manual.

Cv Belt Inspection Interval:

Check every 5,000-7,000 km, replacement interval varies significantly based on usage, detailed in manual.

Fluid Specifications

Gear Oil Type:

Specific gear oil grade (e.g., SAE 80W-90) required for the final drive, as specified in the manual.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid, depending on system requirements, as per manual.

Known Issues

Common Problems:

Potential issues may include CVT belt wear, carburetor gumming if not regularly used, electrical connections corrosion, and aging of rubber components (hoses, seals).

Maintenance Tips:

Regular cleaning of the air filter and carburetor, periodic inspection of the CVT belt and rollers, and checking electrical connections are crucial for reliable operation.

📚 Vehicle History

Brand Heritage

Manufacturer:

Hyosung (now often referred to as S&T Motors or KR Mobility in some markets) is a South Korean manufacturer known for motorcycles and scooters.

Model Evolution

Model Lineage:

The WOW series is Hyosung's line of lightweight scooters, often competing in popular displacement categories like 50cc, 90cc, and 100cc.

Production

Production Period:

These models have been in production for various years, with this manual covering from 2001 onwards, indicating continuous updates or variations.

🏆 Awards & Recognition

Recognitions

Market Reputation:

Hyosung scooters are generally recognized as offering good value for money in their respective segments, particularly in emerging markets.