Segment:
Performance Motocross/Off-road motorcycles
Competitors:
KTM EXC Series, Yamaha YZ Series, Honda CRF Series, Kawasaki KX Series, Suzuki RM Series
Manual Value Proposition:
Provides comprehensive technical data and step-by-step instructions for DIY servicing, enabling accurate repairs and maintenance, thereby reducing reliance on specialized workshops and potentially saving costs.
Vehicle Appeal:
Husqvarna's TC series is known for its robust performance, advanced chassis design, and competitive edge in off-road racing, appealing to riders seeking high-performance machinery.
Model Coverage:
All 2007 onwards TC250, TC450, and TC510 models
Estimated Page Count:
Extensive (Specific count not provided, but described as 'huge amount of detailed repair information')
Type:
Workshop Service Repair Manual
Format:
PDF (Instant Download)
Engine:
Detailed repair information for engine disassembly, assembly, tuning, and troubleshooting.
Transmission:
Covers transmission operation, maintenance, and repair procedures.
Chassis:
Includes information on frame, suspension, and steering systems.
Electrical System:
Details on wiring diagrams, ignition system, charging system, and lighting.
Fuel System:
Information on fuel delivery, carburetor/fuel injection system, and fuel tank maintenance.
Braking System:
Covers hydraulic brake system maintenance, caliper, master cylinder, and fluid replacement.
Cooling System:
Details on radiator, coolant, and thermostat maintenance.
Exhaust System:
Information on exhaust manifold, muffler, and emissions control components.
Bodywork:
Includes body panel removal, installation, and related components.
Maintenance:
Routine maintenance, lubrication, fluid changes, filter replacements.
Troubleshooting:
Diagnostic procedures for common and uncommon issues.
Repair:
Step-by-step instructions for all mechanical and electrical repairs.
Overhaul:
Complete engine and transmission overhaul procedures.
Adjustment:
Accurate adjustment procedures for various components (e.g., clutch, carburetor, brakes).
Disassembly Reassembly:
Detailed instructions with exploded views for component disassembly and reassembly.
Depth:
Comprehensive, covering all service and repair procedures, from basic maintenance to complete rebuilds.
Features:
Includes illustrations, diagrams, specifications, step-by-step instructions, and pictures.
Compatibility:
PC & Mac Compatible (Windows 95, 98, 2000, NT, XP, Vista, 7, 8, etc.)
Quality:
High quality, designed for easy reading and printing.
Binding:
Not Applicable (Digital Download)
Paper:
Not Applicable (Digital Download)
Type:
Four-stroke, single-cylinder (specific configurations vary by model TC250, TC450, TC510)
Bore Stroke Tc250:
Specific data not provided, typical for 250cc class.
Bore Stroke Tc450:
Specific data not provided, typical for 450cc class.
Bore Stroke Tc510:
Specific data not provided, typical for 510cc class.
Valve Train:
DOHC, 4 valves per cylinder (typical for these models)
Horsepower:
Specifications vary by exact model and year; manual provides details for all covered configurations.
Torque:
Specifications vary by exact model and year; manual provides details for all covered configurations.
Induction:
Keihin Carburetor or Electronic Fuel Injection (EFI) depending on specific model and year. Manual covers both.
Fuel Type:
Unleaded gasoline
Wheelbase:
Specifications vary by model and year, detailed in manual.
Seat Height:
Specifications vary by model and year, detailed in manual.
Dry Weight:
Specifications vary by model and year, detailed in manual.
Features:
Basic instrumentation (speedometer, odometer, engine hour meter), no advanced infotainment systems on competition models.
Features:
None (competition focus).
Features:
None (competition focus).
Oil Change:
Specific intervals (e.g., every 10-15 hours of use or annually) will be detailed in the manual based on riding conditions.
Air Filter Cleaning:
Frequent cleaning and servicing recommended, especially in dusty conditions. Manual provides precise procedures.
Valve Adjustment:
Intervals for valve clearance checks and adjustments will be provided, typically based on engine operating hours.
Engine Oil:
Specific API/JASO specifications and viscosity grades (e.g., 10W-50, 10W-60) will be detailed in the manual. Likely requires motorcycle-specific oil.
Coolant:
Mixture of distilled water and antifreeze (ethylene glycol based). Manual will specify ratio and type.
Brake Fluid:
DOT 4 hydraulic brake fluid (typical). Manual will confirm specification and replacement procedure.
Common Wear Items:
Clutch plates, piston rings, valve guides, wheel bearings, steering bearings, chain and sprockets, tires. Manual addresses inspection and replacement of these items.
Carburetor Tuning Challenges:
Potential need for jetting adjustments based on altitude and temperature. Manual offers guidance.
Origins:
Husqvarna Motorcycles has a long and storied history in motorcycle manufacturing, particularly in off-road and motocross disciplines, dating back to the early 20th century.
Tc Series Development:
The TC series represents Husqvarna's dedicated line of motocross competition machines, evolving through various engine displacements and chassis improvements to remain competitive in professional racing and enthusiast use.
Manufacturing Location:
Historically Sweden; later integrated into various ownership structures including BMW and KTM.
