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Allis Chalmers D-15 D-15 Series II Workshop Service Manual

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🏷️ Basic Information Identification Make: Allis-Chalmers Model: D-15 / D-15 Series II Model Code: D-15 / D-15 Series II 👋 Introduction Market Position Target User: Owners, mechanics, restorers of Allis-Chalmers...
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Tipo: Tractor
Proveedor:
SKU: 17255
Allis Chalmers D-15 D-15 Series II Workshop Service Manual
🏷️ Basic Information
Identification
Make:
Allis-Chalmers
Model:
D-15 / D-15 Series II
Model Code:
D-15 / D-15 Series II
👋 Introduction
Market Position
Target User:
Owners, mechanics, restorers of Allis-Chalmers D-15 and D-15 Series II tractors.
Purpose:
To provide comprehensive technical guidance for maintenance, repair, and troubleshooting.
Competitive Analysis
Value Proposition:
Offers essential information for keeping vintage Allis-Chalmers tractors operational and maintaining their value.
Key Features
Completeness:
Covers a wide range of mechanical, electrical, and hydraulic systems.
Diagrams Illustrations:
Expected to include detailed diagrams and exploded views for component identification and assembly.
📋 Manual Details
Coverage Areas
Coverage Type:
Workshop Service and Repair
Page Count
Estimated Page Count:
Hundreds (typical for comprehensive workshop manuals)
Manual Type
Manual Type:
Service Manual / Workshop Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Overhaul:
Complete engine disassembly, inspection, repair, and reassembly procedures.
Fuel System:
Carburetor adjustment, fuel pump service, fuel filter replacement, fuel line troubleshooting.
Cooling System:
Radiator service, thermostat replacement, water pump repair, coolant specifications.
Lubrication System:
Oil pump service, oil filter replacement, lubrication points, oil specifications.
Ignition System:
Spark plug service, ignition timing, distributor maintenance, coil testing.
Electrical System:
Starter motor, alternator, battery service, wiring diagrams, lighting system troubleshooting.
Transmission Manual:
Clutch adjustment and replacement, transmission disassembly and reassembly, gear shifting mechanism.
Transmission Power Director:
Service and repair procedures for the Power Director transmission option.
Rear Axle And Differential:
Axle disassembly, bearing adjustment, differential service, lubrication.
Hydraulics System:
Hydraulic pump service, control valve troubleshooting, cylinder repair, hydraulic fluid specifications.
Power Take Off Pto:
PTO engagement and disengagement, PTO shaft service, PTO clutch.
Front Axle And Steering:
Front wheel bearing service, steering linkage adjustment, tie rod end replacement.
Brake System:
Brake pedal adjustment, brake shoe relining, brake master cylinder service, hydraulic brake troubleshooting.
Chassis And Frame:
Frame inspection, component mounting, hitch adjustments.
Bodywork And Fenders:
Sheet metal repair, fender attachment, panel alignment.
Operator Station:
Seat mounting, control lever adjustments, dashboard components.
Procedures Included
Routine Maintenance:
Lubrication charts, filter replacement, fluid level checks, belt adjustments.
Troubleshooting Guides:
Diagnostic charts for common operational problems and their solutions.
Repair Procedures:
Step-by-step instructions for component repair and replacement.
Adjustment Procedures:
Detailed instructions for calibrating various systems (e.g., clutch, brakes, ignition).
Torque Specifications:
Crucial torque values for fasteners across all systems.
Special Tool Recommendations:
Identification and usage of specialized tools required for specific repairs.
Technical Depth
Depth Of Information:
Comprehensive overhaul and rebuild procedures, suitable for experienced mechanics and serious enthusiasts.
Diagnostic Capabilities:
In-depth troubleshooting sections enabling accurate fault diagnosis.
Component Rebuild:
Detailed instructions for rebuilding major components like engines, transmissions, and hydraulic pumps.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text, enabling quick information retrieval.
Print Quality
Print Readability:
Designed for clear reproduction; typically includes diagrams and illustrations.
Binding Type
Binding Type:
N/A (Digital PDF download)
Paper Type
Paper Type:
N/A (Digital PDF download)
⚙️ Engine Specifications
Primary Engine
Engine Model Gas:
Allis-Chalmers 3-cylinder gasoline (typically based on Waukesha or similar industrial engine designs).
Engine Model Diesel:
Allis-Chalmers 3-cylinder diesel (typically based on Waukesha or similar industrial engine designs).
Displacement Gas
Engine Displacement Gas:
Approximately 151 cu. in. (2.47 L) for gasoline variants.
Displacement Diesel
Engine Displacement Diesel:
Approximately 151 cu. in. (2.47 L) for diesel variants.
Bore Stroke Gas
Bore X Stroke Gas:
Typical figures might be around 3.75" x 4.5" (95.25 mm x 114.3 mm) - consult manual for exact specifications.
Bore Stroke Diesel
Bore X Stroke Diesel:
Typical figures might be around 3.75" x 4.5" (95.25 mm x 114.3 mm) - consult manual for exact specifications.
Horsepower Gas
Rated Horsepower Gas:
Approximately 40-50 PTO horsepower (actual drawbar and engine HP will vary).
Horsepower Diesel
Rated Horsepower Diesel:
Approximately 45-55 PTO horsepower (actual drawbar and engine HP will vary).
Fuel System
Fuel Type:
Gasoline or Diesel
Carburetor Gas:
Single-barrel carburetor (e.g., Marvel-Schebler).
Injection System Diesel:
Indirect injection diesel with rotary or inline injection pump.
Oil Capacity
Engine Oil Capacity:
Typically around 5-6 quarts (4.7-5.7 liters) with filter change. Consult manual for precise capacity.
Coolant Capacity
Coolant Capacity:
Approximately 10-12 quarts (9.5-11.4 liters). Consult manual for precise capacity.
🔧 Transmission
Standard
Standard Transmission:
Constant mesh, 4-speed or 6-speed manual transmission (depending on specific D-15 variant).
Optional
Optional Transmission:
Allis-Chalmers Power Director (a two-speed forward transmission, often described as a 'power shift' on the go).
Features
Transmission Fluid Type:
Typically SAE 80W or SAE 90W gear oil for main transmission and differential. Power Director may have specific hydraulic fluid requirements. Consult manual for exact specifications and API ratings.
Clutch Type:
Dry, single-plate clutch.
📐 Dimensions
Exterior
Wheelbase:
Approx. 79-80 inches (200-203 cm). Consult manual for exact measurements.
Overall Length:
Approx. 120-130 inches (305-330 cm). Consult manual for exact measurements.
Weights
Shipping Weight:
Around 3,500 - 4,000 lbs (1588 - 1814 kg). Consult manual for exact weights.
Operating Weight:
Varies significantly with configuration and ballast. Typically in the 4,000 - 4,500 lbs (1814 - 2041 kg) range.
🛡️ Safety Features
Ratings
Safety Features:
Basic agricultural tractor safety features of the era, including robust chassis and mechanical controls. No modern electronic safety systems.
Active Features
Operator Presence Control:
N/A (Mechanical tractor, typically no operator presence sensor).
Passive Features
Roll Over Protection Structure Rops:
Optional or aftermarket ROPS might be available; not standard on original models.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic agricultural tractor, no infotainment systems).
Driver Assistance
Driver Assistance Features:
N/A (Basic agricultural tractor, no driver assistance features).
Connectivity
Connectivity Features:
N/A (Basic agricultural tractor, no connectivity features).
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Typically every 50-100 operating hours. Consult manual for specific recommendation.
Air Filter Service:
Check and clean/replace based on operating conditions, typically every 50-100 hours. Consult manual.
Fuel Filter Replacement:
As needed, or typically annually. Consult manual.
Fluid Specifications
Engine Oil Specification:
API Service Classification CD (or equivalent) diesel engine oil, viscosity SAE 30 or 10W-30 depending on ambient temperature. Consult manual for exact specs.
Hydraulic Fluid Specification:
Allis-Chalmers hydraulic oil, or equivalent PTO/HYD fluid (e.g., Hy-Trans). Consult manual for exact specifications and viscosity grades.
Transmission Gear Oil Specification:
API GL-4 SAE 80W-90 or SAE 90 gear oil. Consult manual for exact specifications.
Known Issues
Common Wear Points:
Clutch wear, PTO clutch issues, hydraulic pump wear, steering play, radiator leaks.
Electrical Component Reliability:
Vintage wiring can degrade; starter and generator/alternator can be prone to wear.
Engine Performance Degradation:
Carbon buildup, worn piston rings, valve seat wear can reduce power over time.
📚 Vehicle History
Brand Heritage
Brand History:
Allis-Chalmers was a prominent American manufacturer of agricultural and industrial machinery, known for its orange tractors and innovation.
Model Evolution
D 15 Introduction:
The D-15 was introduced in 1957 as a more modern and powerful alternative to earlier models, fitting into the utility tractor segment.
Series Ii Introduction:
The Series II, introduced around 1960, featured updates and refinements over the original D-15.
Production
Production Years:
D-15: 1957-1960. D-15 Series II: 1960-1966.
Manufacturing Location:
Gopher, Illinois, USA (Allis-Chalmers Tractor Group).
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Allis-Chalmers tractors were generally well-regarded for their robust construction and reliability for their era. Specific awards for the D-15 model are not widely documented but it was a significant contributor to the brand's market share.
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