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Allis Chalmers D-19 Service Repair Workshop Manual

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The Allis-Chalmers D-19 is a versatile tractor produced from approximately 1959 to 1963, serving as a mid-range utility and row-crop machine. Designed for farmers and agricultural businesses, it offered both...
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Tipo: Tractor
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SKU: 72891
Allis Chalmers D-19 Service Repair Workshop ManualAllis Chalmers D-19 Service Repair Workshop ManualAllis Chalmers D-19 Service Repair Workshop Manual
The Allis-Chalmers D-19 is a versatile tractor produced from approximately 1959 to 1963, serving as a mid-range utility and row-crop machine. Designed for farmers and agricultural businesses, it offered both gasoline and diesel engine options, typically featuring a robust constant mesh gearbox. Its engineering focused on reliability and performance, making it a capable workhorse for various farm tasks. Notable features include an advanced hydraulic lift system for implements and a sturdy construction that contributed to its enduring appeal among collectors and restoration specialists. This comprehensive service repair workshop manual provides detailed instructions for the maintenance and repair of the Allis-Chalmers D-19. It covers essential systems including the engine, transmission, powertrain, hydraulic system, electrical system, steering, and braking. The manual includes routine maintenance procedures, in-depth engine overhaul instructions, transmission repair guides, hydraulic and electrical troubleshooting, component rebuild procedures, and critical specifications and torque values. Its detailed technical information is suitable for professional mechanics and enthusiasts seeking to maintain or restore this classic agricultural tractor.
🏷️ Basic Information
Identification
Make:
Allis-Chalmers
Model:
D-19
Product Type:
Service Repair Workshop Manual
Product Format:
PDF Download
👋 Introduction
Market Position
Tractor Segment:
Mid-range utility and row-crop tractor.
Target Audience:
Farmers, agricultural businesses, collectors, and restoration specialists.
Competitive Analysis
Competitors At Launch:
John Deere 3020, International Harvester 706, Ford 5000, Massey Ferguson 65.
Key Features
Engine Options:
Offered with both gasoline and diesel engine variants.
Transmission Options:
Typically equipped with a constant mesh gearbox.
Hydraulic Lift:
Standard or optional advanced hydraulic lift system for implements.
📋 Manual Details
Coverage Areas
Overall Coverage:
Comprehensive service and repair instructions for the Allis-Chalmers D-19 tractor.
Geographic Coverage:
Worldwide (used by mechanics globally).
Page Count
Estimated Page Count:
Varies (typical for comprehensive service manuals, often 500+ pages when printed).
Manual Type
Manual Type:
Workshop Manual / Service Manual / Repair Manual
Language
Language:
English
📖 Manual Coverage
Systems Covered
Engine:
Detailed information on engine overhaul, diagnostics, fuel system, lubrication, cooling system, and starting system.
Transmission:
Service and repair procedures for the transmission, including clutch, gearbox, and differential.
Powertrain:
Covers final drives, power take-off (PTO), and other drivetrain components.
Hydraulic System:
Maintenance and repair of the hydraulic lift system, pumps, valves, and cylinders.
Electrical System:
Wiring diagrams, troubleshooting, starter, generator/alternator, lighting, and instrument panel.
Steering System:
Repair and adjustment of the steering mechanism.
Braking System:
Service and maintenance for the braking system.
Front Axle:
Service and overhaul of the front axle and steering components.
Rear Axle:
Maintenance and repair of the rear axle and differential assembly.
Chassis And Frame:
Information on chassis components and frame integrity.
Operator Station:
Details on the operator's seat, controls, and platform.
Procedures Included
Routine Maintenance:
Scheduled maintenance checks, lubrication points, and fluid changes.
Engine Overhaul:
Step-by-step instructions for complete engine disassembly, inspection, repair, and reassembly.
Transmission Repair:
Detailed procedures for transmission component replacement and adjustment.
Hydraulic Troubleshooting:
Diagnostic steps for identifying and rectifying hydraulic system faults.
Electrical Diagnostics:
Systematic approaches to diagnosing electrical issues, including circuit analysis.
Component Rebuild:
Instructions for rebuilding key components like the water pump, oil pump, and carburetor.
Troubleshooting Guides:
Common problems and their diagnostic solutions.
Specifications And Tolerances:
Precise measurements for critical engine and component parts.
Torque Specifications:
Required torque values for all critical fasteners.
Technical Depth
Depth Of Coverage:
In-depth technical detail suitable for professional mechanics and serious hobbyists.
Diagnostic Capability:
Provides diagnostic charts and troubleshooting trees for efficient problem identification.
Rebuild Complexity:
Covers complete unit rebuilds, from basic adjustments to full engine and transmission overhauls.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High-resolution, suitable for printing with clear diagrams and text.
Binding Type
Binding Type:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
Searchability
Searchable Text:
Likely includes searchable text for quick information retrieval (dependent on PDF creation).
⚙️ Engine Specifications
Primary Engine
Diesel Engine Model:
Allis-Chalmers 3-cylinder Diesel (e.g., D-179 or similar)
Gasoline Engine Model:
Allis-Chalmers 6-cylinder gasoline engine (e.g., 226 cubic inch)
Performance
Diesel Horsepower Drawbar:
Approx. 50-60 HP (drawbar HP)
Diesel Horsepower Belt:
Approx. 60-70 HP (belt HP)
Gasoline Horsepower Drawbar:
Approx. 45-55 HP (drawbar HP)
Engine Displacement Diesel:
Approx. 226 cubic inches (3.7 Liters)
Engine Displacement Gasoline:
Approx. 226 cubic inches (3.7 Liters)
Fuel System
Diesel Fuel System:
Direct injection with injection pump (e.g., CAV or Roosa-Master) and injectors.
Gasoline Fuel System:
Carburetor (e.g., Marvel-Schebler) and ignition system.
Cooling System
Cooling Type:
Water-cooled with thermostat and fan.
Lubrication System
Oil Type Diesel:
API CD or SE, SAE 30 or 10W-30 (refer to manual for specific viscosity based on temperature).
Oil Type Gasoline:
API SE, SAE 10W-30 or 10W-40.
🔧 Transmission
Standard
Transmission Type:
Allis-Chalmers 'Constant Mesh' Gearbox
Number Of Speeds:
Typically 8 forward speeds and 2 reverse speeds.
Optional
Optional Transmission Features:
Some models may have had shuttle shift options or variations.
Features
Clutch Type:
Dry single or dual-plate clutch.
Transmission Oil Type:
API GL-4, SAE 90 (or specific Allis-Chalmers fluid recommendation).
📐 Dimensions
Exterior
Wheelbase:
Approx. 84 inches (2134 mm)
Length:
Approx. 130 inches (3302 mm)
Width:
Approx. 70 inches (1778 mm) at rear axle
Weights
Operating Weight Diesel:
Approx. 5,500 - 6,500 lbs (2495 - 2948 kg)
Front Tire Size:
5.50-16 or 6.00-16
Rear Tire Size:
13.6-28 or 14.9-28
Wheel Bolt Pattern:
Typically 6-bolt pattern on rear wheels.
🛡️ Safety Features
Ratings
Safety Standards Era:
Designed to meet agricultural safety standards of its production era; ROPS (Roll-Over Protective Structure) may have been an aftermarket or factory option on later models.
Active Features
Braking System Type:
Mechanical disc or drum brakes (depending on specific configuration and year).
Passive Features
Operator Station Design:
Basic operator station with controls within reach; seat design evolved over production.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Analog instrumentation only: tachometer, oil pressure, temperature, ammeter).
Driver Assistance
Driver Assistance Features:
N/A
Connectivity
Connectivity Options:
N/A
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100-150 operating hours or annually.
Transmission Oil Change:
Every 500-1000 operating hours or as specified in the manual.
Fuel Filter Replacement:
As needed, or every 250-500 hours.
Air Filter Maintenance:
Check daily, clean or replace as needed based on operating conditions.
Fluid Specifications
Hydraulic Fluid Type:
Tractor Hydraulic Fluid (THF) meeting Allis-Chalmers specifications (e.g., Allis-Chalmers Type 645 or equivalent).
Coolant Type:
Ethylene Glycol based antifreeze/coolant, 50/50 mix with distilled water.
Known Issues
Common Wear Items:
Clutch wear, hydraulic pump efficiency degradation, front axle kingpins, starter motor issues.
Diesel Engine Specifics:
Glow plug issues (if applicable), injector pump calibration.
Gasoline Engine Specifics:
Carburetor adjustment, ignition timing, valve seat wear.
📚 Vehicle History
Brand Heritage
Manufacturer:
Allis-Chalmers Manufacturing Company, a major American agricultural machinery manufacturer.
Model Evolution
Production Period:
Produced from the late 1950s into the early 1960s (approx. 1959-1963).
Predecessors:
Successor to models like the Allis-Chalmers WD-45.
Successors:
Part of the 'D' series line which transitioned to other models like the D-17, D-15, and later the 170/180 series.
Production
Manufacturing Location:
Primarily manufactured in the United States, likely at Allis-Chalmers facilities in Wisconsin.
🏆 Awards & Recognition
Recognitions
Industry Awards:
None specifically documented for this model, but the Allis-Chalmers brand was a leader in agricultural innovation during its time.
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