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Aprilia Leonardo 125 1996-1997 Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Leonardo 125 Year: 1996-1997 Codes Engine Code: Rotax 125 2-stroke (likely M274 or similar variant) Chassis Code: AP8115409 (example chassis code for the...
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Tipo: Motocicletas
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SKU: 602372
Aprilia Leonardo 125 1996-1997 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Leonardo 125
Year:
1996-1997
Codes
Engine Code:
Rotax 125 2-stroke (likely M274 or similar variant)
Chassis Code:
AP8115409 (example chassis code for the model range)
👋 Introduction
Market Position
Market Position:
The Aprilia Leonardo 125 was positioned as a stylish and capable mid-size scooter in the late 1990s, catering to urban commuters and those seeking a blend of performance and practicality with an Italian flair.
Competitive Analysis
Competitive Analysis:
Competed with other 125cc scooters from brands like Honda (e.g., Pantheon), Piaggio (e.g., Liberty), Yamaha (e.g., Majesty 125), and Kymco. Its key differentiators were often its sporty handling and Aprilia's reputation for performance-oriented motorcycles.
Key Features
Key Features:
Liquid-cooled 2-stroke engine, automatic transmission, disc brakes front and rear, comfortable seating, under-seat storage, distinctive Italian styling, capable for both city commuting and light touring.
📋 Manual Details
Coverage Areas
Coverage Areas:
Mechanical, Electrical, Bodywork, Troubleshooting, Maintenance, Specifications
Page Count
Page Count:
Estimated 200-300 pages (typical for a comprehensive service manual of this era)
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine assembly/disassembly, Fuel system (carburetor, fuel lines), Ignition system, Cooling system (liquid-cooled), Exhaust system, Transmission (CVT/Automatic), Suspension (front fork, rear shock), Braking system (disc brakes front/rear), Electrical system (wiring diagrams, charging system, lighting), Chassis, Bodywork and fairings, Wheels and tires, Controls
Procedures Included
Procedures Included:
Routine maintenance (oil changes, filter replacements, spark plug checks), Engine tuning and adjustments, Carburetor overhaul and adjustment, Transmission service, Brake system bleeding and component replacement, Suspension fork seal replacement, Electrical troubleshooting, Wiring harness inspection and repair, Fairing removal and installation, Torque specifications for critical fasteners, Diagnostic procedures for common faults
Technical Depth
Technical Depth:
Comprehensive from basic maintenance to detailed component overhaul and diagnostic procedures. Includes step-by-step instructions with diagrams and specifications for a complete workshop-level understanding.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High resolution, clear diagrams and text (typical for professionally digitized manuals)
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-stroke, single-cylinder, liquid-cooled
Displacement:
124.8 cc (approx.)
Bore X Stroke:
54 mm x 54.5 mm (typical for Rotax 125)
Compression Ratio:
Approx. 7.0:1 - 7.5:1 (typical for 2-stroke)
Lubrication:
Pre-mix or Autolube (oil injection system)
Performance
Horsepower:
Approx. 15-16 HP (at engine crank)
Torque:
Approx. 12-13 Nm (at engine crank)
Fuel System
Carburetor Model:
Dell'Orto PHBH 28 (or similar size)
Fuel Type:
Unleaded Gasoline (minimum 91 octane recommended)
Fuel Tank Capacity:
Approx. 9-10 Liters
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Drive Type:
Belt Drive
Optional
Optional Gearbox:
N/A (CVT is standard)
Features
Transmission Fluid:
Specific CVT fluid required (check manual for exact specification, e.g., SAE 30 or 10W-40 motorcycle gear oil if specified)
📐 Dimensions
Exterior
Length:
Approx. 1950 mm
Width:
Approx. 740 mm
Height:
Approx. 1340 mm (seat height likely around 770 mm)
Wheelbase:
Approx. 1380 mm
Weights
Dry Weight:
Approx. 140 kg
Gross Vehicle Weight:
Approx. 290 kg
Cargo
Underseat Storage:
Sufficient for a full-face helmet and small items
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (Scooter safety is typically assessed through component performance and regulatory compliance, not crash test ratings as for cars)
Active Features
Active Features:
Disc brakes front and rear for enhanced stopping power, responsive steering and suspension.
Passive Features
Passive Features:
Sturdy frame construction, protective bodywork, lighting system for visibility.
💡 Technology Features
Infotainment
Infotainment System:
Basic analog instrumentation (speedometer, odometer, fuel gauge, indicator lights). No advanced infotainment features.
Driver Assistance
Driver Assistance:
N/A (No electronic driver assistance systems on this model)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 5,000 km or annually (for the 4-stroke models, but for the 2-stroke, focus is on checking 2-stroke oil level and regular spark plug inspection/replacement)
Spark Plug Replacement:
Every 5,000 - 8,000 km
Air Filter Cleaning:
Every 3,000 km, replacement as needed
Transmission Fluid Change:
Every 6,000 - 10,000 km
Brake Fluid Change:
Every 2 years (DOT 4 recommended)
Fluid Specifications
Engine Oil Type:
2-stroke, high-quality synthetic or semi-synthetic oil (e.g., Motul 710 2T, Castrol Power 1)
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors (50/50 mix with distilled water recommended)
Brake Fluid Specification:
DOT 4
Known Issues
Known Issues:
Carburetor gumming if fuel sits for extended periods, wear on CVT belt and rollers, potential for aging electrical connections, 2-stroke engine carbon buildup requiring decarbonization.
Diagnostic Tip:
Listen for irregular engine noises (indicating piston/ring wear) or inconsistent power delivery (often carb or ignition related).
📚 Vehicle History
Brand Heritage
Brand Heritage:
Aprilia, an Italian manufacturer, has a long history in motorcycle racing and performance-oriented street bikes, which often influences their scooter designs with a focus on handling and sportiness.
Model Evolution
Model Evolution:
The Leonardo line was introduced in the mid-1990s and evolved through various engine displacements (50cc, 125cc, 150cc, 250cc) and styling updates, with the 125cc model being a popular entry point for the range.
Production
Production Years:
The Leonardo 125 was produced primarily from the mid-1990s through the early 2000s, with the 1996-1997 period representing the initial iteration of this model.
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards for the Leonardo 125 are not widely documented, Aprilia scooters generally received positive reviews in their time for performance and styling within their segment.
Ratings
Industry Ratings:
Often rated highly for its sporty ride and engaging performance compared to more utilitarian scooters.
Certifications
Certifications:
Compliant with European emissions and safety standards for its production era.
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