🏷️ Basic Information

Make:

Aprilia

Model:

Mana 850

Model Variant:

Mana GT 850 (likely, given manual coverage)

Production Years Covered:

2007, 2008, 2009, 2010, 2011

Engine Code:

V2 M252

Chassis Code Prefix:

AP815

👋 Introduction

Vehicle Segment:

Sport-Touring / Naked Motorcycle with unique automatic transmission

Unique Selling Proposition:

The Aprilia Mana 850 is distinguished by its sequential automatic transmission (derived from car technology) and integrated storage compartment within the faux fuel tank, offering a blend of practicality and sportiness.

Key Competitors:

Competed against other mid-weight naked and sport-touring bikes, but its automatic transmission set it apart from most traditional manual-clutch competitors. Models like the Yamaha TDM900 or Ducati Multistrada 1000DS might be considered tangential competitors.

Transmission Innovation:

First motorcycle of its kind with a true automotive-style automatic transmission, offering both manual (sequential) and fully automatic modes.

Integrated Storage:

Ingenious design feature where the 'fuel tank' is actually a lockable storage compartment, with the fuel tank itself located under the seat.

Engine Architecture:

V-twin engine offering a good balance of torque and power delivery.

Handling And Suspension:

Sporty chassis tuning with adjustable suspension components for a refined ride.

📋 Manual Details

Primary Coverage:

Complete mechanical and electrical repair and maintenance

Secondary Coverage:

Troubleshooting, diagnostics, specifications

Estimated Page Count:

Approximately 500-700 pages (typical for comprehensive service manuals)

Type:

Official Factory Service Manual / Workshop Manual

Language:

English (as indicated by product title, likely includes other languages as well)

Format:

Digital (PDF) - inferred from typical online sales of service manuals

📖 Manual Coverage

Engine:

Engine assembly, disassembly, lubrication, cooling system, fuel system, exhaust system, ignition system, emission control

Transmission:

CVT (Continuously Variable Transmission) operation, maintenance, internal components, fluid specifications, troubleshooting

Chassis And Suspension:

Front fork (adjustable damping and preload), rear shock absorber (adjustable preload and rebound), swingarm, wheel bearings, steering system

Brakes:

Front and rear hydraulic disc brakes, ABS (Anti-lock Braking System) components and diagnostics, brake fluid specifications, bleeding procedures

Electrical System:

Wiring diagrams, starter system, charging system (stator, regulator/rectifier), battery, lighting (headlight, taillight, indicators), instrumentation, ECU, sensors, fuses, relays

Fuel And Emissions:

Fuel injection system (throttle body, injectors, fuel pump), evaporative emission control system (EVAP)

Body And Frame:

Frame inspection, fairings, seat, fuel tank, storage compartment (under seat), body panel removal and installation

Routine Maintenance:

Oil and filter changes, air filter replacement, spark plug replacement, chain adjustment and lubrication, brake pad inspection and replacement, tire pressure checks

Troubleshooting:

Diagnostic flowcharts for common problems (e.g., starting issues, engine performance, electrical faults)

Major Repairs:

Engine rebuilds, transmission overhaul, suspension component replacement, brake system overhauls, electrical component diagnosis and replacement

Special Tools:

Identification and usage of specialized tools required for specific procedures

Diagnostic Capabilities:

Detailed fault code interpretation, sensor data analysis, actuator testing

Rebuild Instructions:

Step-by-step instructions with torque specifications for all major component rebuilds

Wiring Schematics:

Comprehensive, color-coded wiring diagrams for all electrical systems

📊 Manual Specifications

Digital Format:

PDF (Portable Document Format)

Searchability:

Likely text-searchable, allowing for quick navigation to specific topics

Printability:

Printable pages for workshop use

Image Resolution:

High-resolution diagrams and illustrations

Physical Manual:

N/A (Digital format)

Physical Manual:

N/A (Digital format)

⚙️ Engine Specifications

Engine Type:

Four-stroke, liquid-cooled, 8-valve, DOHC V-twin

Displacement:

849.7 cc (850cc class)

Bore X Stroke:

92 mm x 63 mm

Compression Ratio:

9.0:1

Horsepower:

Approximately 75 hp (55 kW) at 7,500 rpm

Torque:

Approximately 79 Nm (58 lb-ft) at 6,000 rpm

Fuel Delivery:

Electronic Fuel Injection (EFI), Aprilia Mixed Mode Injection

Throttle Body:

Dual Keihin 38mm throttle bodies

Fuel Type:

Unleaded gasoline, minimum 95 RON (octane rating)

Ignition Type:

Digital electronic ignition with variable advance

Oil Capacity With Filter:

Approx. 3.2 liters

Recommended Oil Grade:

SAE 10W-40, API SG/SH/SJ or higher, JASO MA certified

Coolant Type:

Ethylene glycol-based coolant with anti-corrosion additives

Coolant Capacity:

Approx. 1.9 liters

Emission Standard:

Euro 3 compliant

🔧 Transmission

Type:

Electronic Continuously Variable Transmission (CVT) with adaptive torque sensor

Modes:

Automatic (Auto) and Sequential Manual (Seq) with 5 electronically simulated gears

Optional Transmission:

N/A (CVT is standard)

Clutch Type:

Automatic multi-plate wet clutch (hydraulically operated)

Final Drive:

Chain drive

Transmission Fluid:

Specific CVT fluid, consult manual for exact type and capacity

📐 Dimensions

Length:

Approx. 2,170 mm (85.4 in)

Width:

Approx. 790 mm (31.1 in)

Height:

Approx. 1,110 mm (43.7 in) (without mirrors)

Wheelbase:

Approx. 1,505 mm (59.3 in)

Ground Clearance:

Approx. 150 mm (5.9 in)

Seat Height:

Approx. 800 mm (31.5 in)

Storage Compartment Capacity:

Approx. 15 liters (integrated into faux fuel tank)

Dry Weight:

Approx. 209 kg (461 lbs)

Wet Weight:

Approx. 230 kg (507 lbs) (with fluids)

Gross Vehicle Weight Rating:

Consult manual or VIN plate

🛡️ Safety Features

ABS:

Available as an option on some models (ABS version)

Braking System:

Dual front 320mm discs with radial 4-piston calipers; Single rear 260mm disc with 2-piston caliper

Lighting:

Halogen headlight, LED taillight, clear lens turn signals

Frame Construction:

Aluminum alloy dual-beam frame with steel rear subframe

Tires Front:

120/70-17

Tires Rear:

180/55-17

Wheels:

Lightweight alloy wheels

💡 Technology Features

Instrumentation:

Digital LCD instrument cluster displaying speed, RPM, gear selection, fuel level, odometer, trip meters, clock, and warning lights.

ABS Availability:

Optional ABS system enhances braking safety.

ECU And Diagnostics:

Advanced ECU controls engine and transmission functions, with diagnostic ports for fault code retrieval.

🔧 Maintenance

Oil And Filter Change:

Every 7,500 km (4,660 miles) or 12 months

Air Filter Cleaning:

Every 7,500 km (4,660 miles)

Spark Plug Replacement:

Every 15,000 km (9,320 miles)

Chain Lubrication:

Every 1,000 km (620 miles) and after washing or rain

Valve Clearance Check:

Every 15,000 km (9,320 miles)

Engine Oil:

SAE 10W-40, API SG/SH/SJ or higher, JASO MA

Brake Fluid:

DOT 4

Coolant:

Ethylene glycol-based coolant (50% mix with distilled water)

Stator Failures:

Some owners have reported premature stator failures, leading to charging system issues.

Cvt Belt Wear:

Like all CVTs, the drive belt requires periodic inspection and replacement, though specific wear rates can vary.

Electrical Connectors:

Corrosion or loose connections in electrical connectors can sometimes cause intermittent faults.

ABS Sensor Issues:

In ABS equipped models, dirt or damage to ABS sensors can lead to ABS warning lights and system malfunction.

📚 Vehicle History

Manufacturer:

Aprilia is an Italian manufacturer renowned for its sport motorcycles and racing heritage.

Introduction Year:

The Mana 850 was introduced in 2007 as a groundbreaking model in the sport-touring segment due to its unique transmission.

Mana 850 Gt:

A GT (Gran Turismo) version was introduced later, featuring a small fairing for improved wind protection, complementing the bike's touring capabilities.

Discontinuation:

Production ceased around 2011, making it a relatively short-lived but impactful model.

Manufacturing Location:

Italy

🏆 Awards & Recognition

Innovation Award:

The Aprilia Mana 850 was widely recognized for its innovative approach to motorcycle transmission design.

Motorcycle Journal Reviews:

Generally received positive reviews for its unique concept, comfortable ride, and practicality, though some praised its sporty handling.

Emissions Standard Compliance:

Meets Euro 3 emissions standards for its production period.