Target Audience:
Aprilia Pegaso 650 owners, independent repair shops, and DIY enthusiasts.
Value Proposition:
Cost-effective repair solutions, comprehensive maintenance guidance, and deep technical insight.
Manual Benefit:
Empowers owners and technicians with the knowledge to perform most maintenance and repair tasks, reducing reliance on costly dealership services.
Competitors:
Competes with other mid-size dual-sport motorcycles from brands like BMW (F 650 GS series), Kawasaki (KLR650), and Yamaha (XT660 series).
Primary Coverage:
Aprilia Pegaso 650 Factory Model
Specific Procedures:
Engine removal, engine disassembly, electric starter service, cylinder head, cylinder, piston, ignition unit, oil pump, clutch, water pump, crankshaft, engine reassembly, engine installation, individual component maintenance.
Estimated Page Count:
Varies by specific edition, typically 300-600 pages for comprehensive factory manuals.
Type:
Factory Service Repair Manual
Engine:
Complete disassembly, assembly, maintenance, and troubleshooting of the engine.
Engine Components:
Cylinder head, cylinder, piston, ignition unit, oil pump, clutch, water pump, crankshaft.
Electrical System:
Wiring diagrams, starter system, ignition system, lighting, and charging system.
Fuel System:
Carburetor or fuel injection system maintenance and troubleshooting.
Cooling System:
Radiator, hoses, water pump, and coolant flow diagnostics.
Chassis And Suspension:
Fork servicing, rear shock absorber maintenance, wheel bearings, and steering head bearings.
Brakes:
Hydraulic system, caliper overhaul, pad replacement, disc inspection.
Exhaust System:
Component identification and potential repair aspects.
Frame And Bodywork:
Basic information on frame inspection and body panel removal/installation.
Maintenance:
Scheduled maintenance, oil changes, filter replacements, and general upkeep.
Repair:
Detailed step-by-step repair procedures for all major vehicle systems and components.
Troubleshooting:
Diagnostic guides and troubleshooting steps for common and uncommon issues.
Engine Removal Installation:
Detailed steps for removing and reinstalling the entire engine assembly.
Engine Disassembly Reassembly:
Comprehensive breakdown and reassembly of engine internal components.
Component Overhaul:
Specific procedures for overhauling major engine parts like the water pump and clutch.
Timing Adjustment:
Camshaft timing and ignition timing verification and adjustment.
Torque Specifications:
All critical fasteners and component torque values.
Assembly Diagrams:
Detailed exploded views and assembly diagrams for all major components.
Depth:
Comprehensive, covering basic maintenance to complete engine rebuilds and detailed component repair.
Diagnostic Codes:
May include information on reading or interpreting diagnostic codes if applicable to the model year.
Special Tools:
Will list any Aprilia-specific tools required for certain procedures.
Engine Type:
Single-cylinder, four-stroke.
Displacement:
652cc (This is a common displacement for the Pegaso 650, specific year variations may exist).
Cooling System:
Liquid-cooled (Water pump service is detailed).
Bore X Stroke:
Specific dimensions will be detailed in the manual; typically around 100mm x 84mm.
Valve Train:
SOHC (Single Overhead Camshaft) with 4 valves per cylinder is common for this engine type. Manual will confirm configuration.
Horsepower Approx:
Typically in the range of 45-50 HP (Varies by specific year and market).
Torque Approx:
Around 55-60 Nm (Varies by specific year and market).
Fuel Delivery:
Likely carbureted or fuel-injected depending on the specific model year. Manual will detail the relevant system.
Oil System:
Wet sump, detailed oil pump and lubrication system maintenance is covered.
Ignition System:
Electronic ignition unit details included.
Oil Change Interval:
Typically 3,000-6,000 km or annually, refer to manual for precise intervals for specific model year.
Valve Clearance Check:
Often at 10,000-20,000 km intervals, crucial for single-cylinder performance.
Engine Oil Type:
Multi-grade motorcycle oil, e.g., SAE 10W-40 or 15W-50, API SG or higher. Manual will specify exact grade and capacity.
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Manual will confirm specification and capacity.
Brake Fluid Type:
DOT 4 typically, manual will confirm specification.
Gearbox Oil Type:
Specific motorcycle gear oil, manual will specify grade and capacity.
Common Wear Items:
Cam chain tensioner, fuel pump (if injected), and brake pads are common wear items.
Potential Electrical:
Older models may exhibit issues with regulator/rectifier or stator if not maintained.
Carburetor Issues:
If carbureted, issues with pilot jets, float bowls, or vacuum leaks can occur over time.
Manufacturer:
Aprilia is an Italian manufacturer with a strong heritage in sport motorcycles and off-road racing.
Pegaso Lineage:
The Pegaso line is Aprilia's adventure/dual-sport offering, known for its versatility and single-cylinder engine character.
Production Years:
The Pegaso 650 was produced across several generations, generally from the early 1990s to the late 2000s, with the 'Factory' designation likely referring to a specific performance-oriented or later model.
