Aprilia Pegaso 650 1997-2005 Service Repair Manual

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Tipo: Motorcycle

Proveedor:

SKU: 142508

Etiquetas: 1997 1998 1999 2000 2001 2002 2003 2004 2005 Aprilia Motorcycle Motorcycles Pegaso 650 Pegaso Models

Variantes de producto

Descripción

This manual covers the Aprilia Pegaso 650, an Italian-manufactured dual-sport motorcycle produced between 1997 and 2005. Known for its distinctive styling and versatile performance, the Pegaso 650 is powered by a liquid-cooled, single-cylinder engine with a displacement of approximately 652 cc. It features a 5-speed manual transmission, chain drive, and a chassis designed for both on-road comfort and light off-road capability. Across its production years, various designations such as Strada, Factory, and Garda were offered, all sharing the core engineering and design principles of this capable adventure motorcycle. This comprehensive factory service and repair manual provides essential information for the maintenance and repair of all variants of the Aprilia Pegaso 650 from 1997 to 2005. It details general information, service procedures, engine mechanics, fuel and cooling systems, electrical components, and chassis details. The manual includes in-depth coverage of routine maintenance, troubleshooting, diagnostic procedures, component disassembly and reassembly, adjustments, and repair procedures for all major systems. With fully searchable content and detailed sections on wiring diagrams, torque specifications, and component identification, this manual is an indispensable resource for owners and technicians alike.

🏷️ Basic Information

Identification

Make:

Aprilia

Model:

Pegaso 650

Model Code:

Pegaso 650 (Various designations depending on generation/market, e.g., Strada, Factory, Garda)

Chassis Code:

AP810xxx series (typical)

Country Of Origin:

Italy

👋 Introduction

Market Position

Market Segment:

Dual-sport / Adventure motorcycle

Competitive Analysis

Key Competitors:

BMW F650 Funduro, Suzuki Freewind DR650SE, Kawasaki KLR650

Key Features

Value Proposition:

Provides comprehensive factory-level repair and maintenance information for a popular Italian dual-sport motorcycle, enabling owners to perform their own servicing and repairs.

Target Audience

Primary Users:

Aprilia Pegaso 650 owners (1997-2005) seeking to perform maintenance, repairs, or diagnostics. Independent motorcycle workshops.

📋 Manual Details

Coverage

Coverage Years:

1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005

Coverage Variants:

All variants of the Pegaso 650 produced between 1997 and 2005

Format

Manual Type:

Factory Service & Repair Manual

Format Type:

Digital Download (PDF)

Language:

English (presumed, based on typical dealer manuals and product description)

Searchability:

Fully searchable

Bookmarking:

Completely bookmarked

Source:

Factory Original (dealer equivalent)

File Quality:

Real files, not scans

📖 Manual Coverage

Systems

Systems Covered:

General Information, Service and Setting Up, Engine, Fuel Supply System, Cooling System, Electric System, Chassis, Repair Information, Analytical Index

Procedures

Procedures Included:

Routine maintenance, troubleshooting, diagnostic procedures, component disassembly and reassembly, adjustments, specifications, repair procedures for all major systems

Depth

Technical Depth:

Comprehensive (covering everything from basic checks to in-depth engine and electrical system repairs)

Documentation

Included Documentation:

Wiring diagrams, diagnostic flowcharts, torque specifications, component identification, service bulletins (potentially)

📊 Manual Specifications

File Characteristics

File Format:

Printability:

All pages printable

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Single-cylinder, four-stroke

Displacement:

652 cc (approx. 650cc)

Bore X Stroke:

100 mm x 82.5 mm (typical for Rotax 654 engine)

Cooling System:

Liquid-cooled

Valvetrain:

SOHC, 4 valves per cylinder

Performance

Horsepower:

Approx. 45-50 hp (depending on specific model year and market restrictions)

Torque:

Approx. 58-60 Nm (43-44 lb-ft) (depending on specific model year and market restrictions)

Fuel System

Fuel Delivery:

Carburetor (early models) / Fuel Injection (later models)

Carburetor Details:

Mikuni BSR42 (typical for carbureted models)

Engine Management

Ignition System:

Electronic Ignition (CDI or similar)

Engine Oil Type:

SAE 10W-40, API SG or higher (typical specification)

Oil Capacity:

Approx. 2.5 liters with filter change (verify in manual)

🔧 Transmission

Gearbox

Transmission Type:

5-speed manual

Clutch

Clutch Type:

Wet multi-plate clutch

Final Drive

Final Drive:

Chain drive

Transmission Fluid

Transmission Oil Specification:

SAE 80W-90 gear oil (typical, manual confirmation required)

📐 Dimensions

Exterior

Length:

Approx. 2180 mm (Varies by model variant)

Width:

Approx. 850 mm (Varies by model variant)

Height:

Approx. 1270 mm (Varies by model variant)

Wheels Tires

Front Tire Size:

90/90-21 (typical)

Rear Tire Size:

130/80-17 (typical)

Weights

Dry Weight:

Approx. 168 kg (Varies by model variant)

Wet Weight:

Approx. 185 kg (Varies by model variant)

Capacities

Fuel Tank Capacity:

Approx. 15 liters (Varies by model variant)

🛡️ Safety Features

Brakes

Front Brake:

Disc brake (Single or Dual, depending on variant)

Rear Brake:

Disc brake

Optional on some later models (verify specific variant)

Suspension

Front Suspension:

Telescopic fork (typically Marzocchi or Paioli), approx. 170-180 mm travel

Rear Suspension:

Monoshock with adjustable preload and rebound damping (Monolever or similar linkage), approx. 175-185 mm travel

💡 Technology Features

Instrumentation

Dashboard:

Analog tachometer and speedometer, LCD display for odometer, trip meter, fuel level (on some models), warning lights

Lighting

Headlight:

Halogen bulb (verify wattage and type in manual)

Electrical

Battery Type:

12V, typically AGM or Gel type (confirm voltage and capacity in manual)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000 - 5,000 km or annually (refer to manual for exact intervals)

Spark Plug Replacement:

Typically every 10,000 - 15,000 km (refer to manual for exact intervals and type)

Valve Clearance Check:

Typically every 10,000 - 20,000 km (refer to manual for exact intervals and specifications)

Fluid Specifications

Coolant Type:

Ethylene glycol-based antifreeze mixture (50/50 with distilled water) (confirm in manual)

Brake Fluid Type:

DOT 4 (confirm in manual)

Known Issues

Common Wear Items:

Clutch wear, regulator/rectifier failure, chain and sprocket wear, fork seal leaks

Common Performance Issues:

Carburetor tuning sensitivity, potential electrical gremlins (common in older bikes)

📚 Vehicle History

Brand Heritage

Brand History:

Aprilia is an Italian manufacturer renowned for its performance motorcycles, particularly in the sportbike and off-road segments. They have a strong racing heritage.

Model Evolution

Pegaso Lineage:

The Pegaso line was Aprilia's entry into the mid-weight dual-sport/adventure category, known for its distinctive styling and capable performance for touring and light off-roading.

Production Period

Production Years Covered:

1997-2005 (as per manual coverage)