APRILIA PEGASO 650 Workshop Manual 1997 1998 1999 2000 2001

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Tipo: Motorcycle

Proveedor:

SKU: 130107

Etiquetas: 1997 1998 1999 2000 2001 Aprilia Misc Motorcycle Motorcycles PEGASO 650

Variantes de producto

Descripción

The Aprilia Pegaso 650, produced between 1997 and 2001, is a versatile dual-sport motorcycle celebrated for its Italian design flair and the reliable Rotax single-cylinder engine it often shares with BMW. This model is engineered for riders seeking a capable machine for both daily commuting and light off-road excursions, offering a comfortable riding position and a torquey engine. Its unique selling points include a well-balanced chassis suitable for varied terrain and respectable fuel economy, positioning it as a practical choice in the adventure motorcycle segment. This comprehensive workshop service repair manual provides in-depth guidance for all aspects of the Aprilia Pegaso 650, covering everything from routine maintenance and fluid specifications to detailed engine, drivetrain, chassis, and electrical system repairs. With step-by-step instructions, troubleshooting charts, and essential torque specifications, this manual is an indispensable resource for owners and technicians alike. Its extensive coverage, supported by numerous diagrams, empowers users to perform maintenance, diagnostics, and complex repairs effectively, ensuring the longevity and optimal performance of the motorcycle.

🏷️ Basic Information

Identification

Make:

Aprilia

Model:

Pegaso 650

Generation Codes:

AP82101

Applicable Years:

1997, 1998, 1999, 2000, 2001

Model Variants Covered:

All models

👋 Introduction

Market Position

Vehicle Segment:

Dual-sport/Adventure motorcycle

Target Audience:

Riders seeking versatility for on-road commuting and light off-road exploration

Competitive Analysis

Key Competitors:

BMW F650 Funduro, Honda Transalp, Kawasaki KLR650, Suzuki DR650SE

Key Features

Unique Selling Points:

Italian design flair, often featuring a single-cylinder Rotax engine (shared with BMW), good fuel economy, capable chassis for varied terrain

Manual Value Proposition:

Comprehensive coverage for DIY maintenance and repairs, empowering owners to maintain their motorcycles effectively and save on service costs.

📋 Manual Details

Coverage Areas

Coverage Scope:

Comprehensive A-Z repairs, mechanical and electrical

Page Count

Estimated Page Count:

Likely 300-600 pages (typical for comprehensive workshop manuals of this era)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English (assumed based on typical market availability)

Format

Format:

Digital (printable pages)

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine assembly, disassembly, tuning, carburetor/fuel injection, ignition system, cooling system, lubrication system, starting and charging system

Drivetrain Systems:

Clutch, gearbox, final drive, chain adjustment and replacement

Chassis Systems:

Front fork, rear suspension, steering system, braking system (front and rear), wheel and tire maintenance

Electrical Systems:

Wiring diagrams, lighting, instrumentation, battery, starter motor, alternator, electronic control units (ECU), sensors, actuators

Bodywork And Trim:

Fairings, seat removal, fuel tank, body panel fasteners, minor body repairs

Procedures Included

Routine Maintenance:

Oil change intervals and specifications, filter replacement (oil, air), spark plug inspection and replacement, chain lubrication and adjustment, brake fluid replacement, coolant checks and replacement, valve clearance checks

Diagnostic Procedures:

Troubleshooting charts for common symptoms, fault code interpretation (if applicable), diagnostic testing of electrical components

Repair Procedures:

Step-by-step guides for major component overhauls (engine, gearbox), suspension fork rebuilds, brake caliper servicing, electrical component replacement

Assembly Disassembly:

Detailed instructions for removing and reinstalling all major motorcycle components and sub-assemblies

Torque Specifications:

Essential torque values for critical fasteners (cylinder head, wheel hubs, suspension linkages)

Technical Depth

Depth:

Comprehensive, covering everything from basic maintenance to complete engine and electrical system overhauls

Diagnostic Capability:

High, enabling advanced troubleshooting and repair

Visual Aid Quality:

High, described as 'Tons of detailed pictures & diagrams'

📊 Manual Specifications

File Format

File Type:

Digital (likely PDF)

Searchability:

Likely searchable if digitally created (PDF with OCR)

Print Quality

Printability:

All pages printable

Binding Type

Binding:

N/A (Digital format)

Paper Type

Paper Quality:

N/A (Digital format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Single-cylinder, four-stroke

Engine Family:

Rotax (typically BMW's engine supplier)

Displacement:

652 cc

Bore X Stroke:

100 mm x 83 mm (typical for this engine family)

Compression Ratio:

9.2:1 or 10:1 (depending on specific variant, check manual)

Performance

Horsepower:

~48-50 hp @ 7000-7500 rpm (varies slightly by year/market)

Torque:

~57 Nm @ 5200-5500 rpm (varies slightly by year/market)

Fuel System

Fuel Delivery:

Carburetor (Mikuni BSR40 typically) or Fuel Injection (later models might have it, but 1997-2001 are predominantly carb)

Fuel Type:

Unleaded gasoline, minimum 91 octane (RON+MON)/95 RON

Fuel Tank Capacity:

Approx. 14-17 liters (3.7-4.5 US gal)

Ignition

Ignition System:

Digital CDI with electronic advance

🔧 Transmission

Standard

Type:

5-speed constant mesh

Optional

Transmission Options:

Features

Clutch Type:

Wet, multi-plate

Final Drive:

O-ring sealed chain drive

Transmission Fluid Type:

API GL-4, SAE 80W-90 gear oil (confirm in manual)

📐 Dimensions

Exterior

Length:

Approx. 2150 mm

Width:

Approx. 840 mm

Height:

Approx. 1300 mm

Wheelbase:

Approx. 1480 mm

Weights

Dry Weight:

Approx. 168 kg

Wet Weight:

Approx. 185 kg (fully fueled and ready to ride)

Load Capacity:

Typically around 180-200 kg (rider + luggage)

🛡️ Safety Features

Ratings

Safety Certification:

CE, EPA, local market certifications (as applicable)

Active Features

Braking System:

Hydraulic disc brakes front and rear. Front: dual piston caliper, Rear: single piston caliper. ABS was not standard on most models of this era.

Suspension:

Long-travel front telescopic forks and rear monoshock absorber, designed for stability on varied surfaces.

Passive Features

Lighting:

Halogen headlight, taillight, brake lights, turn signals.

Instrumentation:

Speedometer, tachometer, odometer, trip meter, warning lights (oil pressure, neutral, high beam, turn signal).

💡 Technology Features

Infotainment

Infotainment System:

Basic analog instrumentation, no modern infotainment features.

Driver Assistance

Driver Assistance Features:

None (ABS was an optional extra on some very late models, but not standard on the 97-01 range usually).

Connectivity

Connectivity Features:

Engine Management

ECU Functionality:

Basic engine control for ignition timing and fuel delivery (if injected).

🔧 Maintenance

Service Intervals

Oil Change:

Every 5,000-7,500 km or annually (refer to manual for precise interval)

Valve Adjustment:

Every 10,000-15,000 km

Chain Cleaning Lubrication:

Every 500-1,000 km or after riding in wet conditions

Air Filter Cleaning:

Every 5,000 km or more frequently in dusty conditions

Fluid Specifications

Engine Oil:

SAE 10W-40, API SG or higher, JASO MA (motorcycle specific)

Engine Oil Capacity:

Approx. 2.2 - 2.5 liters (with filter change)

Coolant:

Ethylene glycol based coolant, 50/50 mix with distilled water

Brake Fluid:

DOT 4

Known Issues

Common Wear Items:

Chain and sprockets, wheel bearings, fork seals, clutch plates, voltage regulator (can be prone to failure).

Engine Specific:

Carburetor tuning can be sensitive; occasional issues with starter solenoid or charging system components.

Electrical Specific:

Wiring harness connectors can corrode, leading to intermittent electrical faults. Regulator/rectifier failure is not uncommon.

📚 Vehicle History

Brand Heritage

Manufacturer:

Aprilia S.p.A. is an Italian manufacturer of motorcycles, scooters, and mopeds, known for its racing pedigree and innovative designs.

Model Evolution

First Generation:

The Pegaso 650 was introduced in the early 1990s, evolving through various iterations. This manual covers a specific period of its development.

Production

Manufacturing Location:

Italy

Production Years Covered:

1997-2001

🏆 Awards & Recognition

Recognitions

Industry Awards:

While specific awards are difficult to pinpoint for this exact model year, the Pegaso line was generally well-received for its versatility and Italian flair, often appearing in 'best budget adventure bike' lists.

Ratings

Expert Reviews:

Praised for its comfortable riding position, capable suspension, and suitability for both commuting and light touring. Engine character is often described as torquey and reliable.