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Manual de taller y reparación de Aprilia RS50 RS50 2001

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🏷️ Basic Information Identification Make: Aprilia Model: RS50 Year: 2001 Codes Chassis Code Range: AP06xxxx - AP06xxxx (Specific VIN prefix for 2001 model) Engine Code Range: Rotax 137 / AM6...

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Tipo: Motocicletas

Proveedor:

SKU: 602486

Etiquetas: 2001 Aprilia Motorcycle Motorcycles RS Models RS50

Variantes de producto

Descripción

🏷️ Basic Information

Identification

Make:

Aprilia

Model:

RS50

Year:

2001

Codes

Chassis Code Range:

AP06xxxx - AP06xxxx (Specific VIN prefix for 2001 model)

Engine Code Range:

Rotax 137 / AM6 (Common engine variants)

👋 Introduction

Market Position

Segment:

Lightweight sport motorcycle, popular in the entry-level performance segment.

Target Audience:

Enthusiasts and owners seeking to perform maintenance, repairs, and modifications on their Aprilia RS50.

Competitive Analysis

Key Competitors:

Yamaha TZR50, Honda NSR50, Gilera SP01, Derbi GPR50.

Key Features

Vehicle Design Philosophy:

Designed to mimic the styling and performance of larger Aprilia sportbikes, offering a premium experience in the 50cc class.

Manual Value Proposition:

Provides in-depth technical knowledge essential for maintaining the performance and longevity of a performance-oriented 50cc motorcycle.

📋 Manual Details

Coverage Areas

Covered Models:

Aprilia RS50 (2001 Model Year)

Page Count

Page Count:

Approx. 300-400 pages (estimated for a comprehensive service manual)

Manual Type

Manual Type:

Service & Repair Workshop Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine:

Complete disassembly, assembly, troubleshooting, specifications, and component testing for the Rotax 137 / AM6 engine.

Fuel System:

Carburetor (Dell'Orto PHBN 14) adjustment, rebuilding, troubleshooting, fuel tank, fuel lines, and filter.

Cooling System:

Radiator, water pump, coolant flow, thermostat, bleeding procedures, and specifications.

Exhaust System:

Exhaust pipe (expansion chamber), silencer, mounting, and gasket replacement.

Ignition System:

CDI ignition system, spark plug, coil, wiring diagrams, timing specifications, and troubleshooting.

Transmission System:

6-speed gearbox, clutch (cable-operated, wet multi-plate), gearbox oil change, troubleshooting, and component specifications.

Chassis Frame:

Frame inspection, welding, repair, component mounting, and alignment.

Suspension Front:

Telescopic front fork (upside-down type), oil levels, seal replacement, internal components, and troubleshooting.

Suspension Rear:

Monoshock rear suspension, adjustable shock absorber, linkage system, bearing maintenance, and specifications.

Braking System Front:

Hydraulic disc brake, caliper, master cylinder, brake lines, pad replacement, fluid type (DOT 4), bleeding, and rotor specifications.

Braking System Rear:

Hydraulic disc brake, caliper, master cylinder, brake lines, pad replacement, fluid type (DOT 4), bleeding, and rotor specifications.

Wheels Tires:

Wheel bearing maintenance, tire pressure specifications, rim types, and wheel alignment.

Electrical System:

Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), lighting, horn, starter motor (if applicable), and switchgear.

Bodywork Fairings:

Fairing removal and installation, seat, fuel tank, fenders, and cosmetic component maintenance.

Procedures Included

Preventive Maintenance:

Detailed schedules for oil changes, filter replacements, spark plug checks, chain adjustment, and general inspection.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon issues, including electrical faults, engine performance problems, and suspension issues.

Engine Overhaul:

Complete step-by-step instructions for engine disassembly, cleaning, inspection, component replacement (pistons, rings, seals, gaskets), and reassembly.

Carburetor Rebuild:

Detailed guide for disassembling, cleaning, and reassembling the Dell'Orto PHBN 14 carburetor, including jetting and adjustment procedures.

Brake System Service:

Complete procedures for brake bleeding, caliper servicing, master cylinder replacement, and pad/rotor inspection and replacement.

Suspension Fork Service:

Instructions for draining, refilling, and replacing fork oil and seals, as well as complete fork disassembly and rebuilding.

Clutch Adjustment And Replacement:

Guidance on adjusting clutch cable slack and procedures for replacing clutch plates and springs.

Electrical Component Replacement:

Instructions for replacing components such as the regulator/rectifier, stator, CDI unit, and starter motor (if applicable).

Technical Depth

Depth Of Coverage:

Comprehensive, covering everything from routine maintenance to complete engine rebuilds and chassis component overhauls.

Diagnostic Capabilities:

Detailed diagnostic flowcharts and symptom-based troubleshooting guides for all major systems.

Technical Drawings:

Includes exploded views, schematics, and detailed diagrams for component identification and assembly.

📊 Manual Specifications

File Format

File Format:

PDF

Searchability:

Searchable text content for quick information retrieval.

Print Quality:

High-resolution scans suitable for printing.

Binding Type

Binding Type:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Two-stroke, single-cylinder

Engine Model:

Rotax 137 / AM6

Displacement:

49.3 cc

Bore X Stroke:

39.5 mm x 40.0 mm

Compression Ratio:

Approx. 7.5:1 - 8.5:1 (depending on specific tune)

Cooling System:

Liquid-cooled

Carburetor Model:

Dell'Orto PHBN 14 (or similar 14mm carb)

Performance

Horsepower Rated:

Approx. 6.5 - 9.5 HP (at ~8000-9500 rpm, depending on market and tune)

Torque Rated:

Approx. 5.0 - 6.5 Nm (at ~8000-9000 rpm)

Fuel System

Fuel Type:

Unleaded Gasoline (min. 95 RON), mixed with 2-stroke oil

Fuel Oil Mixture Ratio:

1:50 (for oil injection system) or 1:25 - 1:50 (pre-mix) depending on oil type and manufacturer recommendation.

Fuel Tank Capacity:

Approx. 13 Liters (including reserve)

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh gearbox

Clutch Type:

Wet multi-plate, cable-operated

Final Drive:

Chain drive

Features

Gear Ratios:

Specific ratios detailed in the manual (e.g., 1st: 2.917, 2nd: 1.944, 3rd: 1.350, 4th: 1.045, 5th: 0.870, 6th: 0.750)

Gearbox Oil Type:

API GL-4, SAE 75W/90 or SAE 10W/30 motorcycle gear oil

Gearbox Oil Capacity:

Approx. 0.8 - 1.0 Liters

📐 Dimensions

Exterior

Length:

Approx. 1950 mm

Width:

Approx. 720 mm

Height:

Approx. 1135 mm

Wheelbase:

Approx. 1340 mm

Weights

Dry Weight:

Approx. 110 - 115 kg

Gross Vehicle Weight Rating:

Not typically specified for this class, but user weight limit applies.

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Motorcycles are not typically subjected to standardized crash testing in the same way as cars).

Active Features

Braking System:

Hydraulic disc brakes front and rear for effective stopping power.

Tires:

Sport-oriented tires for grip and stability.

Passive Features

Chassis Design:

Sturdy perimeter frame for good handling and rider confidence.

Lighting:

Headlight, taillight, brake lights, and turn signals for visibility.

💡 Technology Features

Infotainment

Infotainment System:

N/A (Basic instrumentation: speedometer, tachometer, indicator lights).

Driver Assistance

Driver Assistance Features:

N/A (Focus is on core motorcycle mechanics).

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 2,000 - 3,000 km or annually, whichever comes first. Gearbox oil change specified in manual.

Spark Plug Check:

Every 1,000 - 2,000 km, adjust or replace as needed.

Air Filter Cleaning:

Every 1,000 km (more often in dusty conditions). Replace if damaged.

Chain Lubrication Adjustment:

Lubricate every 500 km, adjust tension as needed every 1,000 km.

Fluid Specifications

Coolant Type:

Ethylene glycol-based coolant, mixed 50/50 with distilled water.

Brake Fluid Type:

DOT 4 hydraulic brake fluid.

Fork Oil Type:

Approx. SAE 5W or SAE 10W fork oil (specific viscosity detailed in manual).

Known Issues

Carburetor Tuning:

Can be sensitive to altitude, temperature, and modifications. Requires periodic adjustment.

Exhaust Leaks:

Exhaust manifold and silencer gaskets can deteriorate, leading to leaks and performance loss.

Clutch Cable Adjustment:

Clutch cable may require frequent adjustment due to wear and stretching.

Electrical Connections:

Corrosion or loose connections on wiring harness components can cause intermittent electrical issues.

Water Pump Seals:

Water pump seals can fail over time, leading to coolant leaks.

📚 Vehicle History

Brand Heritage

Brand Origin:

Aprilia is an Italian manufacturer with a strong heritage in racing, particularly in smaller displacement categories.

Model Evolution

Rs50 Development:

The RS50 was Aprilia's flagship 50cc sportbike, introduced in the mid-1990s and updated through various iterations, including the 2001 model.

Key Updates 2001:

The 2001 model typically featured updated graphics, potentially minor chassis or suspension refinements, and continued use of the reliable Rotax/AM6 engine platform.

Production

Manufacturing Location:

Italy

🏆 Awards & Recognition

Recognitions

Awards History:

While specific awards for the 2001 RS50 are not widely publicized, the RS50 line generally received acclaim for its sporty design and performance in the 50cc segment.

Ratings

Rider Reviews:

Highly regarded by enthusiasts for its handling, braking, and sporty appearance, often considered one of the best-handling 50cc bikes of its era.