Manual de taller, servicio y reparación de Aprilia Rs50 2010

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🏷️ Basic Information Identification Make: Aprilia Model: RS 50 Year: 2010 Codes Engine Code: Rotax 123 (typically, though variations exist for this year) Generation Generation Identifier: Second Generation RS 50...

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Tipo: Motocicletas

Proveedor:

SKU: 602468

Etiquetas: 2010 Aprilia Motorcycle Motorcycles RS Models Rs50

Variantes de producto

Descripción

🏷️ Basic Information

Identification

Make:

Aprilia

Model:

RS 50

Year:

Codes

Engine Code:

Rotax 123 (typically, though variations exist for this year)

Generation

Generation Identifier:

Second Generation RS 50 (derived from earlier models)

👋 Introduction

Market Position

Segment:

Lightweight sport motorcycle, entry-level performance segment

Target Audience:

Young riders, those seeking a stylish and sporty 50cc experience, riders in regions with specific licensing requirements for larger displacements.

Competitive Analysis

Key Competitors 2010:

Yamaha TZR50, Gilera SMT/RCR50, Beta RR50, Derbi Senda/GPR50, Rieju RS2/SMX50

Key Features

Design Philosophy:

Sportbike styling mimicking larger Aprilia RS models, performance-oriented 50cc engine, advanced chassis for its class.

Distinctive Attributes:

Sharp, aggressive Italian design, race-replica aesthetics, capable handling, potent (for its class) liquid-cooled two-stroke engine.

📋 Manual Details

Coverage Areas

Primary Coverage:

Workshop service and repair

Secondary Coverage:

Maintenance, diagnostics, troubleshooting, overhaul

Page Count

Estimated Pages:

300-400 (typical for comprehensive workshop manuals)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine:

Full engine assembly, disassembly, tuning, carburetor adjustment, piston/cylinder inspection, crankshaft, bearings, seals, cooling system (liquid-cooled), lubrication

Transmission:

Gearbox overhaul, clutch operation and adjustment, gear selection mechanism, lubrication

Electrical System:

Ignition system (CDI, spark plug), lighting system (headlight, taillight, indicators), starting system (kick-start), battery, wiring diagrams, fuses, sensors

Chassis And Frame:

Frame inspection and repair, steering head bearings, suspension (front fork, rear shock absorber), swingarm, wheel bearings

Braking System:

Front and rear disc brake systems, hydraulic lines, master cylinders, calipers, brake pad replacement, bleeding procedures

Fuel System:

Fuel tank, fuel lines, fuel filter, carburetor (Dell'Orto PHBN/PHVA common), air filter maintenance

Bodywork And Plastics:

Fairing removal and installation, seat, tank cover, fender components

Procedures Included

Maintenance:

Scheduled servicing, oil changes, filter replacements, chain adjustment, spark plug service, brake fluid replacement, coolant checks

Troubleshooting:

Diagnostic flowcharts for common starting issues, performance problems, electrical faults

Repair Overhaul:

Complete engine rebuild procedures, transmission disassembly and reassembly, suspension fork service, brake caliper overhaul

Adjustments:

Carburetor jetting and idle speed, clutch cable play, throttle cable free play, suspension sag

Technical Depth

Depth:

Comprehensive; covers routine maintenance to complete engine and transmission overhauls, including detailed torque specifications, clearances, and diagnostic procedures.

📊 Manual Specifications

File Format

Digital Format:

Searchability:

Typically text-searchable within the PDF

Print Quality

Image Resolution:

High-resolution for clear diagrams and illustrations

Binding Type

Physical Manual Binding:

N/A (Digital Product)

Paper Type

Physical Manual Paper:

N/A (Digital Product)

⚙️ Engine Specifications

Primary Engine

Type:

Liquid-cooled, 2-stroke, single cylinder

Displacement:

49.7 cc

Bore X Stroke:

39.5 mm x 40.0 mm (typical for Rotax 123 variants)

Power Output:

Approximately 5-7 HP (restricted for licensing, can be de-restricted)

Torque:

Approx. 3-4 Nm (highly dependent on state of tune)

Performance

Top Speed Restricted:

Limited by law, typically around 45-50 km/h (28-31 mph)

Top Speed De Restricted:

Can exceed 70-80 km/h (43-50 mph) depending on modifications and setup

Fuel System

Carburetor:

Dell'Orto PHBN 17.5 or PHVA 17.5 (common)

Fuel Type:

Unleaded gasoline (95 RON recommended)

Lubrication

Oil Delivery:

Automatic oil injection system (separate oil tank)

Cooling System

Coolant Type:

Ethylene glycol-based coolant (50% mixture with distilled water)

Ignition

Spark Plug Type:

NGK BR9ES or equivalent

🔧 Transmission

Standard

Type:

6-speed manual gearbox

Optional

Variator:

N/A (Manual Transmission)

Features

Clutch Type:

Wet multi-plate clutch, cable-actuated

Final Drive:

Chain drive (e.g., 11/52 or similar ratios)

Gear Ratios

1St Gear:

e.g., 28/12 (2.33)

2Nd Gear:

e.g., 25/16 (1.56)

3Rd Gear:

e.g., 24/18 (1.33)

4Th Gear:

e.g., 23/20 (1.15)

5Th Gear:

e.g., 22/22 (1.00)

6Th Gear:

e.g., 20/24 (0.83)

Primary Drive Ratio:

e.g., 19/56 (0.339)

Final Drive Ratio:

e.g., 11/52 (0.211)

Lubrication

Gearbox Oil Type:

SAE 10W/40 motorcycle gear oil (e.g., MOTUL Transoil 10W40 or equivalent API GL-4)

Gearbox Oil Capacity:

Approximately 0.7 - 0.8 Liters

📐 Dimensions

Exterior

Length:

Approx. 1945 mm

Width:

Approx. 710 mm

Height:

Approx. 1145 mm

Wheelbase:

Approx. 1345 mm

Seat Height:

Approx. 810 mm

Cargo

Storage:

Under-seat storage for very small items (e.g., manual, small lock)

Weights

Dry Weight:

Approx. 120 kg

Wet Weight:

Approx. 130 kg (with fluids)

Max Load Capacity:

Approx. 120 kg (rider and cargo)

Wheels Tires

Front Tire Size:

110/70-17

Rear Tire Size:

130/70-17

Wheel Type:

Aluminum alloy, 5-spoke design

Wheel Bolt Pattern:

N/A (cast wheels)

🛡️ Safety Features

Ratings

Crash Test Results:

N/A (motorcycles are not subject to automotive crash testing standards)

Active Features

Braking:

Dual disc brakes (front and rear) with hydraulic actuation for effective stopping power.

Suspension:

Upside-down telescopic front fork and adjustable monoshock rear suspension for stable handling and ride comfort.

Passive Features

Lighting:

Halogen headlight, LED taillight, and turn indicators for visibility.

Chassis Design:

Perimeter frame (aluminum or steel alloy depending on specific sub-model) offering good rigidity and handling characteristics.

💡 Technology Features

Infotainment

Display Type:

Analog speedometer, tachometer, with basic LCD (fuel level, odometer, trip meter) or indicator lights.

Driver Assistance

N/A (Not equipped with ABS)

Connectivity

Bluetooth:

N/A (No connectivity features)

Engine Management

Basic CDI (Capacitor Discharge Ignition) unit with limited electronic control.

🔧 Maintenance

Service Intervals

Oil Change Gearbox:

Every 6,000 km or annually, whichever comes first. More frequently for hard use.

Spark Plug Check Replace:

Check every 3,000 km, replace as needed or every 6,000 km. Carbon fouling is common on 2-strokes.

Air Filter Clean Replace:

Clean every 3,000 km, replace as needed or every 6,000 km.

Coolant Flush:

Every 2 years or 24,000 km.

Chain Lubrication Adjustment:

Lubricate and check tension every 500 km, adjust as needed.

Fluid Specifications

Engine Oil Injection:

2-stroke semi-synthetic or fully synthetic oil specifically designed for high-performance air/liquid-cooled 2-stroke engines (e.g., Castrol Power 1 TTS, Motul 710 2T).

Brake Fluid:

DOT 4 (or DOT 3 if specified by Aprilia for specific components)

Coolant:

50% mixture of ethylene glycol-based antifreeze and distilled water.

Known Issues

Carburetor Icing:

In very cold, humid conditions, the Dell'Orto carburetors can sometimes experience icing due to fuel evaporation and airflow.

Restrictor Tampering:

Many models are restricted for learner-legal status; owners often remove these, which can affect long-term engine health if not tuned properly.

Exhaust Flapper Issues:

The exhaust power valve (often called 'flapper') can get gummed up with carbon, leading to performance issues if not decarbonized periodically.

Electrical Connections:

As with many smaller motorcycles, ensuring clean and tight electrical connections is crucial to prevent intermittent faults.

📚 Vehicle History

Brand Heritage

Aprilia Motorsport Legacy:

Aprilia has a rich racing heritage, particularly in Grand Prix motorcycle racing (250cc, 125cc classes), influencing the design and performance of their road bikes.

Model Evolution

Rs 50 Lineage:

The RS 50 has been a staple in Aprilia's lineup for decades, evolving through several generations, each aiming to offer the most authentic sportbike experience in the 50cc class.

Key Design Language:

Consistently featured aggressive, aerodynamic styling inspired by their larger-displacement RSV Mille and RSV4 sportbikes.

Production

Manufacturing Location:

Italy (Scorzè, Venice plant)

Production Period:

The second generation RS 50 was produced roughly from 2006 to 2010/2011, with the 2010 model being a key year in this phase.

🏆 Awards & Recognition

Recognitions

European Approval:

EC approved for road use in European markets, complying with emission standards for its class.

Ratings

Customer Satisfaction:

Generally well-regarded for its styling, handling, and 'big bike' feel in the 50cc segment. Reliability is good with proper maintenance.