Target Audience:
Enthusiast owners, independent repair shops, and Aprilia RSV Mille enthusiasts seeking detailed maintenance and repair guidance.
Value Proposition:
Empowers users with the knowledge to perform comprehensive servicing, repairs, and diagnostics, reducing reliance on expensive dealership services.
Advantage Over Alternatives:
Provides the same level of detail and authority as official factory service manuals, often at a more accessible price point. Instant download availability ensures immediate access.
Feature Highlight 1:
Extensive coverage of all model years from 2002 onwards.
Feature Highlight 2:
Richly illustrated with exploded views, diagrams, and photographs for clarity.
Feature Highlight 3:
Step-by-step instructions for every repair procedure, simplifying complex tasks.
Model Years Covered:
2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015, 2016, 2017, 2018, 2019, 2020, 2021, 2022, 2023, 2024
Model Variants Covered:
Includes all RSV Mille sub-models and variations manufactured from the 2002 model year onwards.
Estimated Pages:
Comprehensive (exact page count not specified, but described as a 'huge amount of detailed repair information')
Type:
Workshop Service Repair Manual
Delivery Method:
Instant Download
Engine:
Complete engine disassembly, assembly, tuning, troubleshooting, specifications, and component diagnostics.
Fuel System:
Fuel injection system, fuel pump, injectors, throttle body, fuel pressure regulator, and tank maintenance.
Ignition System:
Ignition coils, spark plugs, ECU mapping, and diagnostic procedures for ignition faults.
Cooling System:
Radiator, cooling fan, thermostat, coolant flow, water pump, and pressure testing.
Exhaust System:
Catalytic converter, mufflers, exhaust pipes, lambda sensors, and mounting.
Transmission:
Gearbox internal components, clutch operation, oil change procedures, and troubleshooting of shifting issues.
Drivetrain:
Chain and sprocket maintenance, rear hub, and related components.
Brakes:
Front and rear brake calipers, master cylinders, brake lines, fluid replacement, bleeding procedures, and pad/disc wear specifications.
Suspension:
Front forks (compression, rebound, preload adjustment), rear shock absorber, linkage system, bearings, and seals.
Steering:
Handlebar, steering stem, bearings, and alignment checks.
Electrical System:
Wiring diagrams, battery maintenance, alternator, starter motor, lighting, fuses, relays, and ECU diagnostics.
Lighting:
Headlight, taillight, turn signals, brake light bulb replacement and wiring.
Instrumentation:
Dashboard, gauges, warning lights, and sensor calibration.
Frame And Bodywork:
Chassis integrity, fairing removal/installation, seat maintenance, and fastener torque specifications.
Wheels And Tires:
Tire pressure recommendations, wheel bearing maintenance, and wheel removal/installation.
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug replacement, chain lubrication and adjustment, brake fluid checks.
Troubleshooting:
Diagnostic flowcharts, common problem identification, and step-by-step solutions for electrical and mechanical issues.
Engine Overhaul:
Complete engine rebuild procedures, including piston and cylinder inspection, valve adjustments, and bearing replacement.
Suspension Setup:
Detailed instructions on adjusting front and rear suspension for optimal handling and rider preference.
Brake System Maintenance:
Bleeding procedures, caliper service, and replacement of pads and discs.
Electrical Diagnostics:
Wiring diagram interpretation, fault finding for electrical components, and sensor testing.
Fuel Injection Calibration:
Idle speed adjustment, sensor testing, and potential ECU reset procedures.
Frame And Chassis Inspections:
Checking for damage, torqueing critical fasteners, and alignment verification.
Bodywork Repair And Replacement:
Instructions for removing and reinstalling fairings, fuel tank, and seat.
Depth:
Comprehensive, covering all aspects from basic owner maintenance to full engine rebuilds and advanced diagnostics.
Detail Level:
Step-by-step instructions, detailed diagrams, exploded views, torque specifications, and diagnostic charts.
Diagnostic Capabilities:
Facilitates in-depth troubleshooting of mechanical, electrical, and fuel system issues.
Special Tools:
Identification and usage instructions for any specialized tools required for specific procedures.
Engine Type:
V-Twin (typically 998cc or 1078cc Rotax V60 Magnesium engine, depending on specific RSV Mille generation)
Engine Configuration:
Longitudinal 60-degree V-twin, liquid-cooled, four-stroke
Bore X Stroke:
Variable by specific model year/variant (e.g., approx. 97 x 68 mm for early 998cc, 100 x 68 mm for later 1078cc)
Displacement:
Typically 998cc or 1078cc (check specific model year for exact figures).
Valvetrain:
DOHC, 4 valves per cylinder
Power Output:
Variable by model year/variant (e.g., 120-130 hp @ 9200 rpm for 998cc, up to 130-135 hp for 1078cc)
Torque Output:
Variable by model year/variant (e.g., approx. 97-100 Nm @ 7000 rpm for 998cc, up to 105-110 Nm for 1078cc)
Fuel Delivery:
Electronic Fuel Injection (EFI) with multi-point injection (MPI)
Fuel Type:
Unleaded gasoline, minimum 95 RON
Throttle Control:
Cable-actuated throttle bodies
Oil Change Interval:
Typically every 6,000 km or 12 months, whichever comes first. Consult manual for exact interval.
Air Filter Replacement:
Check at 6,000 km, replace as needed. Consult manual for exact interval.
Spark Plug Replacement:
Typically every 12,000-18,000 km. Consult manual for exact interval and type.
Chain Maintenance:
Lubricate and adjust chain every 1,000 km or as needed based on conditions.
Valve Clearance Check:
Typically every 24,000 km. Consult manual for exact interval and specifications.
Engine Oil Type:
API SG/SH/SJ, JASO MA, SAE 10W-40 or 15W-50 (verify exact viscosity for ambient temperature range in manual).
Engine Oil Capacity:
Approx. 3.5 Liters without filter change, 3.8 Liters with filter change. Consult manual for exact capacity.
Coolant Type:
Ethylene glycol-based coolant mixture (50% coolant, 50% distilled water). Consult manual for specific type.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Clutch Fluid Type:
DOT 4 hydraulic clutch fluid (if hydraulically actuated).
Fork Oil Type:
Specific grade of suspension fork oil (e.g., SAE 10W). Consult manual for exact specification and quantity.
Common Wear Items:
Clutch plates, rear shock absorber seals, headstock bearings, throttle position sensor (TPS) calibration drift.
Electrical Gremlins:
While generally robust, some models can experience minor electrical connection issues or regulator/rectifier concerns if not properly maintained. Manual aids in diagnosing these.
Engine Management:
Potential for idle control issues or off-idle stumbling if the EFI system sensors or actuators are not maintained or calibrated. Manual provides diagnostic steps.
