Model Variants Covered:
400 4x4, 500i 4x4 Automatic, ATV 250 2X4, ATV 250 4X4, ATV 300 2X4, ATV 300 4X4, ATV 375 2X4 Automatic, ATV 375 4X4 Automatic, ATV 400FIS 2x4, ATV 400FIS 4x4, ATV 500 4x4, ATV 500 4x4 Automatic, ATV 500 4x4 Automatic TBX, ATV 500FIS 4x4
Target Audience:
DIY enthusiasts, ATV owners, independent repair shops
Value Proposition:
Provides dealership-level repair information at a fraction of the cost, enabling users to save significantly on maintenance and repairs.
Download Delivery:
Instant download, no shipping required, enabling immediate access to repair information.
Manual Source:
Same manual used by authorized service centers.
User Friendliness:
Designed to make it possible for anyone with basic mechanical knowledge to safely and easily service their machines.
Engine Systems:
Engine maintenance, repair, diagnostics, cooling system, fuel system, lubrication
Transmission Systems:
Transmission repair, adjustments, fluid specifications, drivetrain components
Chassis Systems:
Chassis maintenance, suspension, steering, frame inspection
Brake Systems:
Brake system maintenance, repair, bleeding procedures, component replacement
Electrical Systems:
Electrical system diagnostics, wiring diagrams, lighting, ignition, starting system, charging system
Fuel Delivery:
Fuel tank, fuel pump, carburetor/fuel injection system servicing
Body And Plastics:
While not explicitly stated as a primary focus, procedures for accessing and servicing components often involve body panel removal.
Suspension And Steering:
Coverage for suspension component maintenance, alignment checks (where applicable), and steering system repairs.
Cooling System:
Radiator, coolant, thermostat, fan operation and maintenance
Maintenance Procedures:
Regular scheduled maintenance, oil changes, filter replacements, lubrication points, air filter cleaning/replacement
Repair Procedures:
Complete engine rebuilds, transmission overhauls, suspension component replacement, brake caliper servicing, electrical component repair
Adjustment Procedures:
Carburetor/throttle body adjustments, clutch adjustments, brake lever adjustments, idle speed settings
Troubleshooting:
Diagnostic trees, common problem identification and resolution for all major systems
Wiring Diagrams:
Detailed, full-color wiring diagrams for all electrical systems
Aftermarket Projects:
Provides the necessary technical information for performing major aftermarket projects and modifications.
Depth Of Coverage:
Comprehensive, from basic maintenance to complete tear-down and rebuild
Illustration Quality:
Tons of illustrations and diagrams, fully illustrated with step-by-step procedures
Diagnostic Information:
Includes troubleshooting procedures to aid in identifying and fixing problems
Step By Step Instructions:
Step-by-step procedures for almost all service, maintenance, and repair jobs.
Diagnostic Capabilities:
Loaded with details, specifications, and troubleshooting procedures for easy problem identification and fixing.
Completeness Statement:
Complete tear down and rebuild coverage.
File Format Details:
PDF format, compatible with WIN and MAC operating systems
Navigation Features:
Easy to view, navigate, zoom in/out within the PDF.
Searchability:
PDF format generally allows for text searching of keywords within the manual.
Printability:
Fully printable, allowing users to print specific sections or the entire manual
Binding Type:
N/A (Digital PDF)
Paper Type:
N/A (Digital PDF)
Engine Displacement Range:
250cc to 500cc (across covered models)
Horsepower Torque Details:
Specific HP and torque figures will vary by model and are detailed within the manual.
Fuel System Types:
Carburetor and Electronic Fuel Injection (EFI) systems depending on the specific model variant.
Engine Configuration:
Likely single-cylinder, liquid-cooled or air-cooled, 4-stroke engines common for this era and class of ATVs.
Engine Cooling:
Both liquid-cooled and air-cooled engine variants are covered across the model range.
Transmission Types Standard:
Automatic transmission (CVT - Continuously Variable Transmission) is common across many models, along with some manual transmissions.
Transmission Types Optional:
N/A (Specific to model variations)
Transmission Features:
High/Low range gearing, reverse gear common on many models.
Drive System:
Covers 2x4 and 4x4 drive systems, including engagement mechanisms and maintenance.
Typical Service Intervals:
The manual will detail specific intervals for oil changes (e.g., every 1000 miles or 100 hours), filter replacements, drive belt inspection, and valve adjustments.
Chassis Lubrication Intervals:
Details specific points and intervals for chassis lubrication, such as pivot points and bearings.
Engine Oil Specifications:
Likely SAE 10W-40 or 20W-50 synthetic or semi-synthetic engine oil suitable for air-cooled or liquid-cooled ATV engines. Specific viscosity and API service classification are in the manual.
Coolant Specifications:
For liquid-cooled models, the manual will specify a permanent type antifreeze/coolant mixture (e.g., 50/50 ethylene glycol based) with corrosion inhibitors for aluminum engines.
Brake Fluid Specifications:
Typically DOT 3 or DOT 4 hydraulic brake fluid is specified.
Gear Oil Specifications:
Specific gear oil for differentials and gearcases will be detailed, often a GL-5 rated gear oil.
Common Wear Items:
Potential common wear items for ATVs of this era include brake pads, spark plugs, air filters, drive belts (CVT), and suspension bushings.
Troubleshooting Focus:
The manual's troubleshooting section will address common issues such as starting problems, poor engine performance, transmission engagement issues, and electrical faults.
