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2009 Arctic Cat 400 500 550 700 1000 ATV Repair Manual

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This manual covers the 2009 ATV lineup, encompassing a wide range of models including the 400 4x4 Auto, 500 4x4 variants, 550 H1 and TRV models, 700 EFI and H1...
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Tipo: Atv
Proveedor:
SKU: 52305
2009 Arctic Cat 400 500 550 700 1000 ATV Repair Manual2009 Arctic Cat 400 500 550 700 1000 ATV Repair Manual2009 Arctic Cat 400 500 550 700 1000 ATV Repair Manual2009 Arctic Cat 400 500 550 700 1000 ATV Repair Manual
This manual covers the 2009 ATV lineup, encompassing a wide range of models including the 400 4x4 Auto, 500 4x4 variants, 550 H1 and TRV models, 700 EFI and H1 variants, and high-performance 1000cc Thundercat models. These ATVs, representing Late 2000s ATV Design, are known for their robust engineering, reliable performance, and versatility for various terrains and tasks. Whether for utility, sport, or two-up riding, the ATVs of this era offered advanced features such as liquid-cooled engines, electronic fuel injection on larger displacements, and selectable 2WD/4WD systems with locking differentials, reflecting a heritage as an American powersports manufacturer. This comprehensive English-language service manual provides detailed information for the maintenance, repair, and troubleshooting of your 2009 ATV. It covers all major systems, including the engine, fuel system, cooling system, transmission, drive train, steering, suspension, and electrical systems. Included are step-by-step procedures for component removal and installation, rebuilding instructions, detailed diagnostic guides, wiring diagrams, and specific technical specifications. This manual is an essential resource for owners and technicians to ensure the longevity, optimal performance, and safe operation of their ATV.
🏷️ Basic Information
Identification
Make:
Arctic Cat
Model Line:
ATV
Model Years:
2009
Generation
Design Era:
Late 2000s ATV Design
Codes
Chassis Codes:
Varies by specific model (e.g., TRV, standard 4x4)
👋 Introduction
Market Position
Product Category:
Powersports Repair Manual
Target Audience:
Arctic Cat ATV owners, DIY mechanics, and service technicians requiring detailed workshop information.
Competitive Analysis
Value Proposition:
Instant access to comprehensive repair and maintenance information for a wide range of 2009 Arctic Cat ATV models, enabling DIY repairs and reducing downtime.
Key Features
Digital Format Benefit:
Instant download, easily accessible on smart devices for trailside repairs, no risk of damaging a physical manual with grease and dirt.
Lifetime Protection:
Offers a lifetime protection policy for the purchased manual in case of loss or damage.
No Extra Software Required:
Plain, simple, easy-to-use PDF format that does not require additional software or unzipping.
📋 Manual Details
Coverage Areas
Covered Models:
Arctic Cat 400 4x4 Auto ATV, 500 4x4 ATV, 500 4x4 Auto ATV, 500 4x4 Manual ATV, 550 4x4 Auto TRV ATV, 550 H1 ATV, 700 EFI 4x4 Auto ATV, 700 H1 EFI ATV, 700 H1 EFI LE ATV, 700 H1 EFI SE ATV, 700 TRV Cruiser Utility ATV, Mud Pro 700 H1 EFI ATV, Thundercat 1000 H2 ATV, Thundercat 1000 SE ATV, TRV 400 Two-Up ATV, TRV 550 H1 Plus ATV
Specialty Models Covered:
Includes specific models like the Mud Pro 700 (designed for mud riding) and TRV (Two-Up) variants, indicating distinct coverage where applicable.
Model Variants:
Comprehensive coverage addressing the differences between standard, automatic, manual, TRV (two-up), LE (Luxury Edition), SE (Special Edition), and Mud Pro variants.
Page Count
Estimated Page Count:
Comprehensive (Exact count not specified, but covers extensive topics)
Manual Type
Type:
Repair Manual, Service Manual, Shop Manual, Owner's Information (implied)
Language
Language:
English
Format
Format:
Downloadable PDF
Access Method:
Instant download immediately following payment.
📖 Manual Coverage
Systems Covered
Major Systems:
General Information, Routine Maintenance, Engine, Fuel System, Lubrication & Cooling, Transmission, Drive Chain & Sprockets, Steering, Shocks, Body Work, Intake & Exhaust, Electrical System, Advanced Troubleshooting
Powertrain Components:
Engine internal components, cylinder head, pistons, crankshaft, transmission gears, differential, and drive shafts.
Chassis And Body:
Frame inspection and repair, suspension components (A-arms, ball joints, tie rods), steering column, handlebars, plastic body panels, racks, and bumpers.
Procedures Included
Repair Maintenance:
Engine Removal/Installation, Fuel System Servicing, Lubrication Procedures, Cooling System Maintenance, Transmission Servicing, Drive System Maintenance, Steering System Repair, Suspension Adjustment/Repair, Body Panel Repair/Removal, Intake/Exhaust System Servicing, Electrical System Diagnostics and Repair, Troubleshooting
Electrical Diagnostics:
Wiring diagrams, component testing, troubleshooting for ignition system, lighting, starting system, and accessory circuits.
Tire And Wheel:
Information on tire pressure, wheel bolt patterns, bearing maintenance, and replacement procedures.
Technical Depth
Diagnostic Level:
Comprehensive diagnostic procedures for advanced troubleshooting and repair
Rebuild Procedures:
Detailed instructions for complete engine and transmission rebuilds, including torque specifications and clearances.
Schematics:
Detailed electrical and mechanical schematics are included for accurate diagnosis and repair.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text within the PDF for quick access to information.
Print Quality
Printability:
Printable pages for on-site use
Document Clarity:
High-resolution graphics, diagrams, and text for clear understanding during repairs.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Arctic Cat H1 / H2 / CFMOTO-derived V-Twin
Engine Configuration:
Mostly V-Twin cylinder configuration for 500cc+ models, single cylinder for 400cc models.
Performance
Displacement Variants:
400cc, 500cc, 550cc, 700cc, 1000cc
Horsepower Torque Data:
Specific HP and Torque figures for each engine displacement will be detailed in the manual, crucial for performance tuning and diagnostics.
Fuel System
Injection Carburetion:
EFI (Electronic Fuel Injection) for 700cc and above models, Carbureted or EFI depending on specific 400/500/550 variants.
Carburetor Specifications:
For carbureted models, specific jet sizes, needle settings, and adjustment procedures will be detailed.
Lubrication And Cooling
Cooling System Type:
Liquid-cooled systems, with details on radiator, fan, hoses, and water pump servicing.
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission) with Engine Braking
Optional
Manual Transmission Availability:
Available on some 500 4x4 models (indicated as 'Manual ATV').
Gear Reduction:
Information on any low-range gearing or special reduction gears used in specific models (e.g., Mud Pro).
Features
Drive Modes:
2WD/4WD selectable, often with locking front differential.
Cv Belt Maintenance:
Procedures for inspection, replacement, and adjustment of the CVT drive belt, a critical maintenance item.
Differential Lock Operation:
Explanation of how to engage and disengage the front differential lock and its maintenance.
📐 Dimensions
Exterior
General Atv Dimensions:
Varies significantly by model (e.g., standard, TRV two-up, Mud Pro). Specific L/W/H will be detailed in the manual.
Ground Clearance:
Specific ground clearance figures for each model, crucial for off-road capability, will be listed.
Interior
Seating Capacity:
1-2 persons depending on model (e.g., TRV variants are two-up).
Cargo
Rack Capacity:
Front and rear racks with specified weight capacities, detailed in the manual.
Weights
Dry Weight:
Varies by model and engine size, generally ranging from approximately 550 lbs to over 700 lbs. Specifics in manual.
Towing Capacity:
Manual will specify the maximum towing capacity and tongue weight limits.
Payload Capacity:
Specifications for cargo rack load limits.
🛡️ Safety Features
Ratings
Atv Safety Standards:
Adherence to industry safety standards for ATVs. Manual will detail safe operating procedures.
Active Features
Braking System:
Hydraulic disc brakes front and rear. Specifics on caliper types and rotor sizes in manual.
Suspension Geometry:
Information on shock absorber settings, spring preload, and damping adjustments for optimal handling and ride comfort.
Passive Features
Throttle Limiter:
Manual will cover any factory-set throttle limiters or governor settings.
Handlebar And Controls:
Details on lever adjustments, control cable routing, and handlebar component replacement.
💡 Technology Features
Infotainment
Dashboard Features:
Digital or analog instrument cluster with indicators for speed, RPM, fuel level, 4WD status, etc. Specific diagnostic codes covered.
Warning Lights:
Explanation of dashboard warning lights and their implications, crucial for immediate diagnosis.
Diagnostic Port:
Location and use of any onboard diagnostic ports for advanced troubleshooting.
Driver Assistance
4Wd System Control:
Details on the operation and maintenance of the electronic 4WD engagement system.
Efi System Diagnostics:
Troubleshooting for EFI sensors (TPS, MAP, IAT), injectors, and ECU communication.
Connectivity
Charging System:
Information on the stator, voltage regulator, and battery charging system diagnostics.
🔧 Maintenance
Service Intervals
Routine Maintenance Schedule:
Detailed schedules for oil changes, filter replacements, spark plugs, valve adjustments, chain lubrication, etc., provided in the manual.
Throttle Cable Adjustment:
Specific intervals and procedures for checking and adjusting throttle cable free play.
Fluid Specifications
Engine Oil Type:
Specific API classification and viscosity grade (e.g., SAE 10W-40 or 20W-50) for engine oil. Manual will also specify ATV transmission fluid and brake fluid types.
Coolant Type:
Specified type and mix ratio for the engine's coolant system.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid, depending on Arctic Cat's specification for that year.
Known Issues
Common Wear Items:
Manual will likely address common wear items such as brake pads, tires, drive belts, suspension bushings, and potential issues related to specific model years' components.
Electrical Component Reliability:
The manual might highlight common electrical component failures or maintenance tips for reliability, such as battery terminal care or stator output checks.
Suspension Wear Points:
Guidance on checking and replacing worn ball joints, tie rod ends, and wheel bearings.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Arctic Cat, an American manufacturer with a long history in snowmobiles and ATVs.
Model Evolution
Engine Platform:
The 2009 models reflect the refinement of Arctic Cat's ATV platforms, particularly the H1 engine series and the larger displacement H2 engines.
Engine Technology Advances:
The 2009 lineup showcases Arctic Cat's adoption and refinement of EFI technology for improved performance, fuel efficiency, and emissions.
Chassis Design Progression:
The 2009 chassis represented a balance of ruggedness and rider comfort, building on previous generations.
Production
Manufacturing Plant:
Likely manufactured in Thief River Falls, Minnesota, USA, or potentially shared manufacturing facilities.
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