Model:
400 TRV, 500 Automatic, 500 Manual, 550 H1, 550 H1 TRV, 700 H1, 700 H1 Cruiser Thundercat, 1000 H2 Cruiser
Product Type:
Service Repair Manual
Product Format:
Digital Download (PDF)
Target Audience:
Arctic Cat ATV owners, DIY mechanics, repair shops
Key Benefit:
Empowers users to perform maintenance and repairs efficiently, saving time and money
Satisfaction Guarantee:
Users will not be dissatisfied
Covered Models:
Arctic Cat 400 TRV, Arctic Cat 500 Automatic, Arctic Cat 500 Manual, Arctic Cat 550 H1, Arctic Cat 550 H1 TRV, Arctic Cat 700 H1, Arctic Cat 700 H1 Cruiser Thundercat, Arctic Cat 1000 H2 Cruiser
Compatibility:
All Versions of Windows & Mac
Software Requirements:
Adobe PDF Reader
Print Quality:
High quality, printable pages
Print Method:
Instant Download (No postage/packaging costs)
Systems Covered:
General Information / Specifications, Periodic Maintenance, Engine, Transmission, Fuel System, Lubrication System, Cooling System, Electrical System, Drive System, Suspension, Steering System, Frame, Controls, Indicators
Procedures Included:
Service, Repair, Troubleshooting, Maintenance, Diagnostics, Reassembly
Technical Depth:
Comprehensive from front bumper to rear, suitable for DIY enthusiasts and professional technicians
Diagrams Included:
High quality diagrams for servicing and repair
Manual Completeness:
Most complete service repair manual ever compiled for these models
Engine Rebuild Procedures:
Detailed procedures for complete engine disassembly, inspection, repair, and reassembly, including torque specifications and clearances.
Transmission Rebuild Procedures:
Guidance on dismantling and rebuilding the CVT system and manual gearboxes.
Suspension Adjustment And Repair:
Covers shock absorber adjustments, ball joint replacement, bushing service, and alignment procedures.
Frame And Body Repair:
Information on chassis inspection, welding, and body panel repair or replacement.
Diagnostic Troubleshooting Guides:
In-depth guides for diagnosing electrical faults, including battery, starter, charging system, lighting, and ignition issues.
Fuel System Maintenance And Repair:
Covers fuel pump, fuel injectors (EFI), carburetor service, and exhaust system components.
Cooling System Maintenance
Cooling System Service:
Procedures for flushing the cooling system, replacing hoses, thermostat, and water pump.
Primary Engine Types:
V-Twin (likely Rotax-based for 700/1000 models, potentially different for 400/500/550)
Displacements:
Approx. 400cc, 500cc, 550cc, 700cc, 1000cc (specifics detailed in manual)
Horsepower Torque:
Detailed specifications for each engine variant will be found within the manual.
Fuel Delivery:
Likely Fuel Injection (EFI) across most models, carburetor details may be present for specific variants.
Cooling Type:
Liquid-cooled
Oil Type Capacity:
Specific oil grades and capacities for each engine will be detailed.
Transmission Types:
Automatic (CVT - Continuously Variable Transmission), Manual (likely 5-speed with reverse)
Drive Modes:
2WD/4WD selectable, likely with front differential lock on higher-spec models.
Transmission Fluid Type:
Specific CVT fluid and manual transmission oil requirements detailed in the manual.
Vehicle Type:
All-Terrain Vehicle (ATV)
Curb Weight:
Varies by model (e.g., 400 TRV typically lighter than 1000 H2 Cruiser). Specific weights provided in manual.
Towing Capacity:
Typical for this class, likely around 1000-1500 lbs. Exact figures in manual.
Rack Capacity:
Front and rear rack capacities specified in the manual.
Safety Features:
Engine braking, 4WD systems, disc brakes, operator presence lever.
Brake Type:
Hydraulic disc brakes on all wheels (front and rear), often with dual caliper front setup.
Lighting System:
Headlights, taillights, brake lights, indicator lights as per regulations.
Dashboard Indicators:
Includes indicators for speed, RPM, fuel level, 4WD engagement, engine temperature, and warning lights.
Cvtech Clutch System:
Details on the CVTech primary and secondary clutches and their adjustment/maintenance are covered.
Wiring Diagrams:
Comprehensive wiring diagrams for the entire electrical system are provided for troubleshooting and repair.
Ignition System Details:
Information on the CDI unit, ignition coil, and timing adjustments.
Oil Change Interval:
Typically every 50-100 hours or annually, with specific recommendations in the manual.
Air Filter Maintenance:
Frequent checks and cleaning/replacement, especially in dusty conditions. Intervals detailed.
Spark Plug Replacement:
Recommended replacement intervals for spark plugs are specified.
Coolant Type:
Specific coolant/antifreeze type and mixture ratio provided.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid specified for the hydraulic system.
Common Wear Items:
CV boots, brake pads, drive belts (CVT), wheel bearings are common wear items on ATVs of this era. Specific troubleshooting for these is in the manual.
Electrical Gremlins:
Wiring harness integrity and connector corrosion can be areas to inspect, addressed in electrical system diagnostics.
Troubleshooting Guides:
The manual includes troubleshooting procedures for common operational faults and component failures.
Brand Focus:
Arctic Cat is a well-established manufacturer of snowmobiles, ATVs, and UTVs, known for performance and off-road capabilities.
Atv Lineup Evolution:
The 2009 lineup represents a mature stage of Arctic Cat's ATV development, with various displacements and configurations to suit different rider needs, from utility to sport-utility.
Manufacturing Origin:
Arctic Cat ATVs are typically manufactured in Thief River Falls, Minnesota, USA.
