Target Audience:
Arctic Cat ATV owners and independent repair technicians seeking detailed service information.
Value Proposition:
Provides authoritative, factory-level repair and maintenance data to empower owners and technicians to perform tasks accurately and efficiently.
Competitor Manuals:
This manual directly competes with OEM service manuals and other third-party repair guides by offering similar depth of technical information.
Illustration Quality:
Features clear, step-by-step instructions accompanied by detailed, high-quality illustrations and diagrams.
Comprehensiveness:
Covers all aspects of maintenance, troubleshooting, and repair, from basic fluid changes to full engine and transmission overhauls.
General Coverage:
Comprehensive service and repair information for Arctic Cat 400, 500, and 650 4x4 ATVs
Specific Models Covered:
2006 Arctic Cat 400 FIS (4x4), 2006 Arctic Cat 500 FIS (4x4), 2006 Arctic Cat 650 V2 (4x4)
Estimated Page Count:
Typically 500+ pages (based on common industry standards for comprehensive ATV service manuals)
Manual Type:
Service Manual / Repair Manual
Powertrain:
Engine (400cc, 499cc, 647cc variants), Transmission (CVT), Drivetrain (4WD system, differentials, driveshafts)
Chassis And Suspension:
Frame, front and rear suspension (A-arms, shocks, springs), steering system
Braking System:
Hydraulic disc brakes (front and rear), brake lines, calipers, master cylinder
Electrical System:
Ignition system, charging system (stator, regulator/rectifier), lighting, battery, starter, wiring diagrams, CDI unit, sensors
Fuel System:
Carburetor(s) (Keihin CVK), fuel pump, fuel lines, fuel tank, fuel filter
Cooling System:
Liquid-cooled engine systems, radiator, fan, coolant hoses, thermostat
Body And Trim:
Body panels, fenders, seat, handlebars, racks, plastics
Maintenance:
Scheduled maintenance (oil changes, filter replacements, lubrication), tune-ups, pre-ride inspections
Repair And Rebuild:
Engine disassembly and assembly, transmission overhaul, carburetor rebuilding, suspension component replacement, brake caliper servicing
Troubleshooting:
Diagnostic procedures for common starting issues, poor performance, electrical faults, braking problems, and drive system malfunctions
Technical Adjustments:
Valve clearance adjustment, carburetor jetting and idle speed settings, ignition timing checks
Diagnostic Capabilities:
Includes detailed diagnostic charts, fault code interpretation (if applicable), and step-by-step troubleshooting guides for electrical and mechanical issues.
Rebuild Instructions:
Provides comprehensive instructions for complete engine and transmission rebuilds, including torque specifications, clearances, and assembly sequences.
Wiring Diagrams:
Detailed and clearly illustrated electrical system wiring diagrams for all major circuits.
Engine Type 400:
Liquid-cooled, 4-stroke, SOHC, 4-valve, Single-cylinder
Engine Displacement 400:
Approximately 375cc (specific variations may exist)
Engine Type 500:
Liquid-cooled, 4-stroke, SOHC, 4-valve, Single-cylinder
Engine Displacement 500:
Approximately 499cc
Engine Type 650:
Liquid-cooled, 4-stroke, V-Twin, 4-valve per cylinder
Engine Displacement 650:
Approximately 647cc (often referred to as V2)
Horsepower Estimate 400:
Estimated 25-30 HP (varies by specific model and tuning)
Horsepower Estimate 500:
Estimated 30-35 HP (varies by specific model and tuning)
Horsepower Estimate 650:
Estimated 45-50 HP (varies by specific model and tuning)
Carburetor Type 400 500:
Single Keihin CVK carburetor (specific sizing varies by model)
Carburetor Type 650:
Dual Keihin CVK carburetors
Fuel Requirement:
Unleaded gasoline, minimum 87 octane
Transmission Type:
Automatic Continuously Variable Transmission (CVT) with Hi/Lo range and Reverse
Optional Gearbox:
N/A (CVT was standard for these models)
Drive Engagement:
2WD/4WD selectable system, often with automatic front differential lock (Desarrollado por Eaton™ or similar)
Clutch Type:
CVT clutch system (primary and secondary sheaves/rollers)
Overall Length Approx:
73-78 inches (varies slightly by model)
Overall Width Approx:
45-48 inches (varies slightly by model)
Overall Height Approx:
44-47 inches (varies slightly by model)
Wheelbase Approx:
48-50 inches (varies slightly by model)
Dry Weight Approx:
550-650 lbs (varies by model and configuration)
Ground Clearance Approx:
8-10 inches
Rack Capacity Front Approx:
100 lbs
Rack Capacity Rear Approx:
200 lbs
Towing Capacity Approx:
1050 lbs (often limited by hitch type/reinforcement)
Atv Safety Standards:
Designed to meet ANSI/SVIA standards for ATVs.
Braking System Type:
Hydraulic disc brakes on all wheels for consistent stopping power.
4Wd System:
Selectable 2WD/4WD system enhances traction and control in varied terrain.
Handlebars:
Ergonomically designed handlebars with handgrips for secure control.
Footwells:
Integrated footwells with floorboards and heel guards for rider protection.
Instrument Panel:
Digital instrumentation typically includes speedometer, odometer, trip meter, fuel gauge, 4WD indicator, and warning lights.
Engine Management:
Basic CDI ignition system with electronic timing. No advanced engine management computers like modern vehicles.
Charging System:
12V DC electrical system with a stator and regulator/rectifier for charging the battery and powering accessories.
Engine Oil Change:
Every 100 hours or annually (whichever comes first). Consult manual for exact recommendation.
Gearbox Oil Change:
Every 500 hours or annually. Consult manual for specific gearbox oil type and capacity.
Spark Plug Replacement:
Recommended every 200 hours or bi-annually.
Engine Oil Specification:
Typically SAE 10W-40 motorcycle or ATV-specific oil meeting API SG or higher and JASO MA standards. Consult manual for precise recommendation.
Coolant Specification:
Ethylene glycol-based antifreeze with corrosion inhibitors, mixed 50/50 with distilled water. Consult manual for specific type and capacity.
Brake Fluid Specification:
DOT 3 or DOT 4 hydraulic brake fluid.
Common Wear Items:
CVT belt wear, wheel bearing longevity, shock absorber performance, brake pad and rotor wear are common to ATVs of this era and usage.
Electrical Connector Corrosion:
Potential for corrosion in electrical connectors due to environmental exposure; manual provides guidance on inspection and cleaning.
Carburetor Cleaning And Adjustment:
Carburetors may require periodic cleaning and adjustment, especially after prolonged storage or exposure to fuel contaminants. Manual details the process.
Arctic Cat History:
Arctic Cat has a long history in powersports, originating from snowmobiles and expanding into ATVs with a focus on performance and durability.
Atv Lineup Evolution:
The 400, 500, and 650 models represent key iterations in Arctic Cat's ATV development, building upon earlier designs with increased engine size, improved suspension, and enhanced 4WD capabilities.
Manufacturing Location:
Primarily manufactured in Thief River Falls, Minnesota, USA.
