🏷️ Basic Information

Make:

Arctic Cat

Model:

400, 550, 650, 700, 1000, TRV, FIS, TBX, Thundercat, MUD PRO

Year:

2010

Product Type:

Service Manual / Repair Manual

Product Format:

PDF Download

👋 Introduction

Segment:

Utility and recreational ATVs, known for their robust build and off-road capability.

Target Audience:

Owners, technicians, and enthusiasts performing maintenance, repair, and customization.

Competitors 2010:

Polaris Sportsman, Can-Am Outlander, Yamaha Grizzly, Kawasaki Brute Force.

Vehicle Strengths:

Versatile models catering to various needs from utility (TBX) to high-performance (Thundercat, MUD PRO) and passenger carrying (TRV).

Manual Value Proposition:

Provides essential information for DIY repairs, extending vehicle lifespan, and ensuring optimal performance and safety.

📋 Manual Details

General Coverage:

Comprehensive repair and service information for all listed 2010 Arctic Cat ATV models.

Specific Models Covered:

2010 Arctic Cat 400, 2010 Arctic Cat 550, 2010 Arctic Cat 550 TRV, 2010 Arctic Cat 550 FIS, 2010 Arctic Cat 650 H1, 2010 Arctic Cat 700 H1, 2010 Arctic Cat 700 FIS, 2010 Arctic Cat 700 TBX, 2010 Arctic Cat 700 TRV, 2010 Arctic Cat 1000, 2010 Arctic Cat 1000 Thundercat, 2010 Arctic Cat 1000 TRV Cruiser, 2010 Arctic Cat 1000 MUD PRO.

Estimated Page Count:

Approximately 1500+ pages (typical for comprehensive service manuals of this era and scope).

Manual Type:

Full Repair Manual / Service Manual

Language:

English

Digital Format:

PDF (Portable Document Format)

📖 Manual Coverage

Engine Mechanics:

Detailed disassembly, assembly, inspection, and repair procedures for all engine variants (e.g., 400cc, 545cc, 695cc, 951cc, 951cc V-twin).

Fuel System:

EFI system diagnosis, fuel pump, injectors, throttle body, fuel tank, lines, and pressure testing.

Cooling System:

Radiator, fan, thermostat, water pump, coolant types, flushing, and pressure testing.

Exhaust System:

Exhaust pipe, muffler, catalytic converter (if applicable), gasket replacement, and leak detection.

Transmission Drivetrain:

CVT (Continuously Variable Transmission) system, clutch inspection, belt replacement, gearcase lubrication, differential service, and drive shaft maintenance.

Suspension:

Front and rear suspension components, shock absorbers, springs, control arms, bushings, and alignment procedures.

Steering:

Handlebar, steering column, tie rods, steering rack/gearbox, U-joints, and steering system troubleshooting.

Brakes:

Hydraulic brake system, master cylinders, calipers, brake pads, rotors, brake lines, bleeding procedures, and parking brake adjustment.

Electrical System:

Battery, charging system (stator, voltage regulator), ignition system, starter motor, lighting, horn, winch wiring, and accessory circuits.

Ignition System:

Spark plugs, ignition coils, CDI unit, timing, and troubleshooting.

Lighting And Accessories:

Headlights, taillights, brake lights, turn signals (if equipped), instrument panel, and accessory power outlets.

Body And Chassis:

Frame inspection, body panel removal and installation, seat, fenders, racks, and bumpers.

Troubleshooting Guides:

Systematic diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable).

Routine Maintenance:

Oil changes, filter replacements, air filter cleaning/replacement, spark plug checks, lubrication points, and general inspection.

Component Overhaul:

Complete engine rebuilds, transmission servicing, differential overhaul, and carburetor/EFI system rebuilding.

Diagnostic Procedures:

Step-by-step troubleshooting for electrical issues, fuel delivery problems, starting difficulties, and performance concerns.

Adjustment Procedures:

Valve clearance adjustment, throttle cable adjustment, brake adjustments, parking brake setting, and chain tension (if applicable).

Replacement Procedures:

Detailed instructions for replacing all wear items and major components, including belts, brake pads, bearings, seals, and fluid lines.

Special Tool Usage:

Identification and usage instructions for specialized tools required for specific repair tasks.

Depth Of Coverage:

Extremely high, covering from basic owner maintenance to complete engine and transmission rebuilds, including electrical system diagnostics.

Diagnostic Capability:

Advanced diagnostic trees and troubleshooting flowcharts for complex issues.

Specifications Detail:

Includes torque specifications, clearances, tolerances, fluid capacities, and electrical resistance values.

📊 Manual Specifications

File Type:

PDF

Searchability:

Likely text-searchable, allowing users to quickly find specific terms and procedures.

Printability:

Printable, enabling users to create physical copies of specific sections or the entire manual.

Image Resolution:

Typically high-resolution, ensuring clarity of diagrams, illustrations, and photographs.

Binding Type:

N/A (Digital PDF Download)

Paper Type:

N/A (Digital PDF Download)

⚙️ Engine Specifications

Engine Types:

Single-cylinder (400, 550) and V-twin (650, 700, 1000) configurations.

Engine Variants Details:

400 (approx. 375cc OHV), 550 (approx. 545cc SOHC), 650 H1 (approx. 650cc SOHC), 700 H1 (approx. 695cc SOHC), 1000 (approx. 951cc SOHC V-twin).

Horsepower Range:

Approx. 25-35 HP for single-cylinder, 40-55+ HP for V-twin engines (model dependent).

Torque Range:

Model dependent, but designed for strong low-end and mid-range torque for off-road traction.

Fuel Delivery:

Electronic Fuel Injection (EFI) across most models, with specific tuning for different engine sizes and applications.

Fuel Type:

Unleaded gasoline (91 octane or higher recommended).

Ignition Timing:

Electronically controlled via CDI unit, specific timing maps are detailed in the manual.

Cooling Method:

Liquid-cooled with thermostatically controlled fan.

🔧 Transmission

Transmission Type:

Arctic Cat Traction Assist (ACT) Automatic CVT (Continuously Variable Transmission) with engine braking.

Optional Features:

High/Low range gearing, Reverse, Park.

Drive Modes:

2WD/4WD selector, often with front differential lock (Arctic Cat Differential Lock - ACDL) on higher-trim models.

Cvt Fluid Type:

Arctic Cat recommends specific CVT fluid (e.g., Arctic Cat Extreme Duty 0W-40 Synthetic or equivalent). Check manual for exact part numbers.

Gearcase Oil Type:

Arctic Cat Synthetic Gear Oil 75W-90 (or equivalent). Check manual for exact part numbers.

📐 Dimensions

General Dimensions:

Varies significantly by model (400 vs. 1000, TRV vs. standard), but generally large, robust ATVs. Specific L x W x H figures are detailed in the manual per model.

Wheelbase:

Varies by model, generally 50-55 inches for standard, longer for TRV models.

Dry Weight:

Typically ranges from 600 lbs (400) to over 750 lbs (1000 models).

Total Capacity Weight:

Includes rider, passenger (TRV), and cargo. Check manual for exact ratings.

Rack Capacity:

Front and rear racks typically rated for 100-200 lbs each, depending on model and rack design.

Towing Capacity:

Typically rated at 1050 lbs (476 kg) across most models.

Front Tire Sizes:

Commonly 25x8-12 or 26x8-12.

Rear Tire Sizes:

Commonly 25x10-12 or 26x10-12.

Wheel Bolt Pattern:

4/110 or 4/137 (varies by model, manual will specify).

🛡️ Safety Features

Crash Test Ratings:

ATVs are not typically subjected to the same crash testing as passenger vehicles; safety focuses on operational design.

Braking System:

Hydraulic disc brakes on all wheels, often with engine braking via CVT.

Drive Modes:

Switchable 2WD/4WD and front differential lock (ACDL) for enhanced traction control.

Rollover Protection:

No factory rollover protection; rider safety relies on proper riding techniques and protective gear.

Lighting:

Dual headlights, brake light, and taillight for visibility.

Recommended Gear:

Full protective gear including helmet, goggles, gloves, boots, and appropriate riding apparel.

💡 Technology Features

Instrument Panel:

Digital LCD display typically includes speedometer, odometer, trip meter, tachometer, fuel gauge, 4WD indicator, and warning lights.

Traction Control:

Standard on many models via selectable 2WD/4WD and ACDL for enhanced off-road stability.

Accessory Ports:

Often equipped with DC power outlets for charging devices or powering accessories.

Headlight Type:

Halogen headlights, typically dual front units.

🔧 Maintenance

Oil Change Interval:

Typically every 100 hours or 1,000 miles, whichever comes first. Specific intervals for break-in service and subsequent services are in the manual.

Air Filter Cleaning:

Check and clean every 50 hours or as needed based on operating conditions; replace as needed.

Spark Plug Replacement:

Typically every 100-200 hours or annually. Check manual for exact plug type and gap.

Cvvt Belt Inspection:

Inspect every 50 hours or annually for wear, cracks, and proper tension. Replace as needed.

Engine Oil Capacity:

Varies by engine size. For example, the 700 H1 typically holds around 2.2 quarts (2.1 liters) with filter. Check manual for specific model.

Engine Oil Type:

Arctic Cat recommends 0W-40 Synthetic Engine Oil (e.g., Arctic Cat 4-Stroke 5W-50 Synthetic or similar). Verify in manual.

Coolant Type:

Ethylene glycol-based antifreeze, pre-mixed 50/50 with distilled water. Check manual for specific Arctic Cat part number.

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid (check manual for precise specification).

Common Wear Items:

CVT belts, suspension bushings, wheel bearings, and brake pads are common wear items requiring regular inspection and replacement.

Efi Cleaning:

Periodic cleaning of throttle body and injectors can maintain optimal performance.

Starting Issues:

Check battery charge, fuel level, spark plug condition, and electrical connections. Manual provides systematic diagnosis.

📚 Vehicle History

Arctic Cat Atv History:

Arctic Cat has a long history in powersports, evolving from snowmobiles to a strong presence in ATVs and UTVs.

2010 Lineup Overview:

The 2010 lineup represented a mature offering with established platforms, catering to diverse off-road needs with various engine sizes and configurations.

Trv Development:

The TRV (Touring Recreational Vehicle) models were designed for two-up riding, featuring extended chassis and passenger seating.

Mud Pro Development:

The MUD PRO models were factory-built for extreme mud riding, featuring snorkeled intake/exhaust, larger tires, and increased ground clearance.

🏆 Awards & Recognition

Brand Recognition:

Arctic Cat is recognized for its durable and capable ATVs, particularly in utility and extreme-use segments.

Industry Reviews 2010:

Reviews for 2010 models generally highlighted their power, suspension comfort, and utility features, positioning them as strong competitors.