Sub Models Covered:
400 TRV, 500, 550, 700, 1000 Thundercat
Product Type:
Service Manual
Oem Part Number Manual:
Not specified in product info, but typically found within the manual itself.
Market Segment:
Mid-range to high-performance utility ATVs, known for their versatility in work and recreation.
Competitors 2009:
Polaris Sportsman series, Can-Am Outlander series, Yamaha Grizzly series, Kawasaki Brute Force series.
Atv Platform Strengths:
Robust 4x4 capabilities, independent suspension, powerful engines (especially the 1000 Thundercat), and the TRV's dual-seat versatility.
Engine Systems:
Engine overhaul, internal components, lubrication, cooling, fuel system, ignition, exhaust, starting system.
Drivetrain Systems:
Transmission, final drive, differential, drive shafts, CV joints, clutch system (primary and secondary).
Chassis And Suspension:
Frame, front and rear suspension components, shocks, bushings, steering system, wheel bearings.
Electrical Systems:
Wiring diagrams, battery, charging system, lighting, ignition system, starter, diagnostics, sensors.
Braking Systems:
Hydraulic brake system, calipers, master cylinders, brake lines, parking brake.
Bodywork And Trim:
Body panels, fenders, racks, seat, decals, fasteners.
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, lubrication points, valve adjustments, belt inspection/replacement.
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnostics, error code interpretation (if applicable), electrical testing.
Repair Procedures:
Component removal and installation, engine rebuild, transmission overhaul, suspension repair, electrical component replacement.
Assembly Disassembly:
Step-by-step instructions for disassembling and reassembling all major components and systems.
Technical Depth:
Comprehensive, covering everything from routine maintenance to complete engine and transmission rebuilds.
Diagnostic Capabilities:
Detailed diagnostic trees and troubleshooting flowcharts for identifying and resolving common and complex issues.
Special Tools:
Identification and usage of specialized tools required for specific repair procedures.
Arctic Cat 400 Engine:
Likely a 375cc-400cc liquid-cooled, 4-stroke engine. Specifics vary by exact sub-model.
Arctic Cat 500 Engine:
Likely a 475cc liquid-cooled, 4-stroke engine.
Arctic Cat 550 Engine:
Likely a 545cc liquid-cooled, 4-stroke engine.
Arctic Cat 700 Engine:
Likely a 695cc liquid-cooled, 4-stroke engine.
Arctic Cat 1000 Thundercat Engine:
Likely a 951cc V-twin liquid-cooled, 4-stroke engine.
Horsepower Range:
Estimated 25-35 HP for 400/500 models, 45-60+ HP for 700/1000 models. Exact figures vary by engine and tuning.
Torque Specs:
Detailed torque specifications for all engine components and fasteners will be present in the manual.
Fuel Delivery:
Likely Fuel Injection (EFI) for most, if not all, 2009 models, particularly the larger displacements. Carbureted systems may be present on lower-end models.
Fuel Type:
Unleaded gasoline (Octane rating specified in manual).
Transmission Type:
Automatic CVT (Continuously Variable Transmission) with High/Low range and Reverse.
Optional Transmissions:
None typical for this model year and type.
Drive Modes:
2WD/4WD selectable with front differential lock on most models.
Gear Ratios:
Specific gear ratios for High, Low, and Reverse will be detailed in the manual.
Transmission Fluid Type:
Specific Arctic Cat CVT fluid or equivalent will be recommended.
Dimensions Variation:
Overall dimensions will vary significantly between the 400 and 1000 models, and between standard and TRV (2-seater) configurations.
Ground Clearance:
Typically around 10-12 inches, varying by model and suspension setup.
Rack Capacity Front Rear:
Front and rear rack capacities (e.g., 100 lbs front, 200 lbs rear) will be specified.
Curb Weight:
Will vary by model, estimated 600-800 lbs dry weight.
Towing Capacity:
Typically rated at 1000-1500 lbs, specified in the manual.
Safety Certifications:
ATVs are not subject to the same crash test ratings as passenger vehicles, but safety standards related to braking, stability, and emissions will be implicitly covered.
Braking System:
Hydraulic disc brakes on all wheels, with handlebar-mounted controls and foot-actuated rear brake.
Rollover Protection:
No specific rollover protection systems beyond rider caution and skill. Manual will emphasize safe riding practices.
Infotainment System:
Basic instrumentation cluster (speedometer, odometer, fuel gauge, warning lights). No advanced infotainment systems.
Driver Assistance Features:
None typically. Focus is on mechanical and electrical systems.
Connectivity Options:
None.
Oil Change Interval:
Typically every 100 hours or 12 months, whichever comes first. Manual will provide exact intervals.
Air Filter Maintenance:
Regular inspection and cleaning/replacement recommended, especially in dusty conditions. Intervals specified in manual.
Spark Plug Replacement:
Intervals will be detailed, typically every 1000-2000 miles or as per manual recommendations.
Engine Oil Type:
Specific oil viscosity (e.g., 0W-40, 10W-40) and API classification will be listed. Likely synthetic blend or full synthetic.
Engine Oil Capacity:
Capacity for each engine displacement (e.g., ~2.5 quarts for 500cc, ~3 quarts for 1000cc) will be specified.
Coolant Type:
Ethylene glycol based antifreeze, mixed with distilled water (e.g., 50/50 ratio). Manual will specify correct type and capacity.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Common Wear Items:
CV boots, tie rod ends, wheel bearings, brake pads, battery, starter components due to typical ATV usage.
Potential Engine Concerns:
While generally robust, specific model years can have isolated cases of fuel pump issues, CDI unit failures, or transmission belt wear if not maintained.
Suspension Durability:
Bushings and ball joints can experience wear over time, especially with aggressive riding or heavy use.
Arctic Cat History:
Arctic Cat has a long history in powersports, originating with snowmobiles and expanding into ATVs and UTVs.
Atv Lineup Evolution:
The 2009 models represent an evolution of Arctic Cat's ATV platform, incorporating advancements in engine technology, suspension, and features from previous years.
Manufacturing Location:
Arctic Cat ATVs are primarily manufactured in Thief River Falls, Minnesota, USA.
