ARCTIC CAT 2009 400 TRV 500 550 700 1000 THUNDERCAT Service Repair Manual

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This manual covers the 400 TRV, 500, 550, 700, and 1000 Thundercat All-Terrain Vehicles (ATVs) from the 2009 model year. An American manufacturer with roots in snowmobile production dating back...

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Tipo: Atv

Proveedor:

SKU: 82915

Etiquetas: 1000 THUNDERCAT 2009 400 TRV 500 550 700 Arctic Cat ATV Powersports Thundercat Series

Variantes de producto

Descripción

This manual covers the 400 TRV, 500, 550, 700, and 1000 Thundercat All-Terrain Vehicles (ATVs) from the 2009 model year. An American manufacturer with roots in snowmobile production dating back to 1960, has developed a robust lineup of high-performance ATVs. These models are designed for versatility, with the TRV variants offering two-up seating for enhanced utility. The range of engine displacements, from 400cc to 951cc V-twin, caters to diverse performance needs, often featuring Electronic Fuel Injection (EFI) for optimal power delivery and efficiency. These vehicles are engineered to provide reliable performance for a variety of recreational and utility applications, competing in a segment alongside established brands known for their power and handling. This comprehensive factory service repair manual in English provides in-depth guidance for maintaining and repairing your ATV. It covers all essential vehicle systems, including detailed procedures for engine service, fuel and cooling systems, transmission, drivetrain, brakes, suspension, steering, and the electrical system. The manual also includes essential maintenance schedules, troubleshooting guides, repair instructions, diagnostic procedures, and critical torque specifications. Its extensive scope and technical depth make it an invaluable resource for owners, mechanics, and technicians aiming to ensure the longevity, performance, and safety of their 2009 ATV.

🏷️ Basic Information

Identification

Make:

Arctic Cat

Model:

400 TRV, 500, 550, 700, 1000 Thundercat

Year:

Codes

Vin Decoder Prefix:

Model dependent, typically starts with 4X1 for Arctic Cat ATVs

Generation

Atv Platform:

Various, shared platforms across the listed models for the 2009 model year.

👋 Introduction

Market Position

Segment:

High-performance All-Terrain Vehicles (ATVs)

Competitive Analysis

Competitors 2009:

Polaris Sportsman, Can-Am Outlander, Yamaha Grizzly, Kawasaki Brute Force

Key Features

Versatility:

TRV (Touring Recreational Vehicle) variants offer 2-up seating, increasing utility for hauling and passenger transport.

Engine Options:

Wide range of engine displacements catering to different user needs and performance expectations.

📋 Manual Details

Coverage Areas

Geographic Coverage:

Global (based on manufacturer specifications)

Page Count

Estimated Page Count:

Hundreds to thousands (exact count not specified, but typical for comprehensive factory manuals)

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Service:

Engine disassembly, assembly, inspection, diagnosis, troubleshooting, and repair for all specified engine variants.

Fuel System Service:

Fuel pump, injectors, carburetor (if applicable), fuel lines, fuel filter, fuel tank maintenance and repair.

Cooling System Service:

Radiator, coolant, water pump, fan, hoses, thermostat, flushing and refilling procedures.

Exhaust System Service:

Muffler, catalytic converter, exhaust pipes, heat shields, diagnosis of leaks and performance issues.

Transmission Service:

Automatic transmission (CVT) operation, maintenance, disassembly, assembly, and repair. Includes differential service.

Drivetrain Service:

Driveshafts, U-joints, axles, CV joints, front and rear differential service, 4WD system operation and repair.

Brake System Service:

Hydraulic brake system, master cylinder, calipers, brake pads, brake discs, brake lines, bleeding procedures, parking brake.

Suspension Service:

Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment specifications.

Steering System Service:

Steering column, tie rods, ball joints, power steering system (if applicable), steering rack/gearbox.

Electrical System Service:

Wiring diagrams, battery, starter, alternator, ignition system, lighting, sensors, fuses, relays, control modules.

Bodywork And Chassis Service:

Frame inspection, body panels, plastic components, seat removal, storage compartments, racks.

Procedures Included

Preventative Maintenance:

Detailed schedules for oil changes, filter replacements, fluid checks, lubrication, tire rotation, and inspections.

Troubleshooting Guides:

Systematic diagnostic procedures for identifying and resolving common and uncommon issues.

Repair Procedures:

Step-by-step instructions for component removal, installation, and repair.

Diagnostic Procedures:

Methods for diagnosing electrical and mechanical faults, including sensor testing and ECU checks.

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle systems.

Torque Specifications:

Precise torque values for critical fasteners throughout the vehicle.

Technical Depth

Depth:

Complete factory level service and repair, suitable for professional technicians and advanced DIY mechanics.

📊 Manual Specifications

File Format

File Type:

Print Quality

Quality:

High quality, printable

Binding Type

Binding:

Not applicable (digital download)

Paper Type

Paper Quality:

Not applicable (digital download)

⚙️ Engine Specifications

Primary Engine

Engine Type 400 Trv:

400cc Single-Cylinder, Liquid-Cooled, SOHC, 4-Valve

Engine Type 500:

500cc Single-Cylinder, Liquid-Cooled, SOHC

Engine Type 550:

550cc Liquid-Cooled, SOHC

Engine Type 700:

695cc Liquid-Cooled, SOHC

Engine Type 1000 Thundercat:

951cc V-Twin, Liquid-Cooled, SOHC

Performance

Horsepower Estimate 700:

Approx. 50 HP (Varies by specific model and tuning)

Torque Estimate 700:

Approx. 45 ft-lbs (Varies by specific model and tuning)

Fuel System

Fuel Delivery Injection:

Electronic Fuel Injection (EFI) on most models, especially higher displacement and TRV variants.

Fuel Type:

Unleaded Gasoline

🔧 Transmission

Standard

Transmission Type:

Automatic Continuously Variable Transmission (CVT) with Hi/Lo range

Optional

Transmission Options:

Not typically offered; CVT is standard across these models.

Features

Drive Modes:

2WD/4WD selectable, often with front differential lock.

Engine Braking:

Integrated engine braking through the CVT system.

📐 Dimensions

Exterior

Length General:

Varies by model, typically 80-90 inches (203-229 cm)

Width General:

Varies by model, typically 46-50 inches (117-127 cm)

Height General:

Varies by model, typically 45-50 inches (114-127 cm)

Cargo

Rack Capacity Front:

Approx. 100 lbs (45 kg)

Rack Capacity Rear:

Approx. 200 lbs (90 kg)

Weights

Dry Weight General:

Varies significantly by model, typically 600-800 lbs (272-363 kg)

Towing Capacity:

Typically rated for 1050 lbs (476 kg) or more.

🛡️ Safety Features

Ratings

Atv Safety Standards:

Adherence to ANSI/SVIA standards for ATVs.

Active Features

Braking System:

Hydraulic disc brakes front and rear.

Passive Features

Lighting:

Dual headlights, taillight/brake light.

Roll Over Protection:

N/A (ATVs do not have enclosed cabins or roll cages as standard).

💡 Technology Features

Infotainment

Display Panel:

Digital LCD display typically showing speed, RPM, odometer, trip meter, fuel level, 4WD indicator, and gear selection.

Driver Assistance

Throttle Control:

Thumb throttle for precise speed control.

Connectivity

Charging Port:

12V accessory outlet for charging electronics.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Typically every 100 hours or 6 months, whichever comes first. Refer to specific model section in manual.

Air Filter Cleaning:

Inspect every 20 hours, clean or replace as needed, especially in dusty conditions.

Spark Plug Replacement:

Refer to manual for specific interval, often around 100-200 hours or annually.

Fluid Specifications

Engine Oil Type:

SAE 5W-50 Synthetic (verify specific viscosity based on ambient temperature, e.g., SAE 0W-40 for colder climates). API SG or higher.

Transmission Fluid Type:

Arctic Cat ACD Synthetic Oil or equivalent approved CVT fluid. Capacity varies by model.

Coolant Type:

50/50 mixture of ethylene glycol antifreeze and distilled water.

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid.

Known Issues

Cvt Belt Wear:

CVT belt wear is a common maintenance item; inspect for cracking, fraying, or excessive stretching. Timely replacement is crucial.

Suspension Bushings:

Wear in suspension bushings can lead to loose steering and premature tire wear. Regular inspection and lubrication are recommended.

Electrical Connections:

Corrosion or loose electrical connections can cause intermittent issues; ensure connections are clean and secure.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Arctic Cat is an American manufacturer founded in 1960, originally known for snowmobiles and expanding into ATVs and UTVs.

Model Evolution

Atv Lineup Development:

Arctic Cat has consistently updated its ATV models, focusing on engine size, suspension, and utility features like the TRV two-up configuration.

Production

Manufacturing Location:

Primarily manufactured in Thief River Falls, Minnesota, USA.

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

Arctic Cat ATVs have historically received positive reviews for their power, handling, and utility, though specific awards for 2009 models would require detailed historical research.