Arctic Cat 400 TRV ATV 2010 Factory Service Repair Manual

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The 2010 Arctic Cat 400 TRV is a versatile All-Terrain Vehicle (ATV) designed for a blend of utility and recreational use. This model, part of Arctic Cat's established TRV line,...

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Tipo: Atv

Proveedor:

SKU: 75028

Etiquetas: 2010 400 TRV Arctic Cat ATV Misc Powersports

Variantes de producto

Descripción

The 2010 Arctic Cat 400 TRV is a versatile All-Terrain Vehicle (ATV) designed for a blend of utility and recreational use. This model, part of Arctic Cat's established TRV line, offers robust capabilities for towing and traversing varied terrain, featuring a powerful 375cc liquid-cooled engine and an On-Demand True All-Wheel Drive system for enhanced traction. Known for its solid engineering and repairability, the 400 TRV provides a reliable platform for both work and adventure, with a design that prioritizes practicality and performance in its class. This comprehensive factory service repair manual provides detailed instructions and specifications essential for the maintenance and repair of your 2010 Arctic Cat 400 TRV. It covers all major systems, including engine overhaul, fuel and cooling systems, transmission, brakes, suspension, and electrical components. Within its pages, you will find step-by-step repair procedures, diagnostic troubleshooting guides, recommended maintenance schedules, torque specifications, and information on special tools, enabling owners and technicians to keep the ATV in optimal working condition.

🏷️ Basic Information

Identification

Make:

Arctic Cat

Model:

400 TRV

Year:

Vehicle Type:

ATV (All-Terrain Vehicle)

Sub Model:

TRV (Towing, Recreational, Utility)

👋 Introduction

Market Position

Segment:

Mid-size utility/recreational ATV, positioned for versatility and value

Competitive Analysis

Competitors:

Polaris Sportsman 400/500, Can-Am Outlander 400, Honda FourTrax Foreman 4x4, Yamaha Grizzly 450

Key Features

Trv Design:

TRV designation typically indicates True On-Demand AWD (All-Wheel Drive) and a capable chassis for towing and varied terrain.

Reliability:

Arctic Cat ATVs of this era are generally regarded for their robust mechanicals and straightforward design, making them repairable.

Manual Value

Value Proposition:

This factory manual is essential for owners and technicians seeking accurate, dealer-level repair information to maintain and service the 2010 Arctic Cat 400 TRV efficiently.

📋 Manual Details

Coverage Areas

Manual Type:

Factory Service Repair Manual

Language:

English

Format:

PDF Download

Page Count:

Hundreds (as stated in description, specific count not provided but implies comprehensive)

Print Quality

Quality:

High-resolution (typical for factory PDFs), allowing for clear printing

Binding Type

Binding:

N/A (PDF Download)

Paper Type

Paper:

N/A (PDF Download)

📖 Manual Coverage

Systems Covered

Engine Overhaul:

Complete engine disassembly, inspection, repair, and reassembly procedures

Fuel System:

Carburetor service, fuel pump, fuel lines, fuel tank inspection and maintenance

Cooling System:

Radiator, fan, thermostat, coolant flushing, and leak testing

Exhaust System:

Muffler, exhaust pipe inspection and replacement

Transmission And Drivetrain:

CVT (Continuously Variable Transmission) service, drive clutch, driven clutch, belt inspection and replacement, gearbox maintenance, differential service

Braking System:

Hydraulic brake system diagnostics, caliper service, brake pad replacement, brake fluid bleeding, parking brake adjustment

Suspension System:

Front and rear suspension component inspection, shock absorber service, ball joint replacement, bushings

Steering System:

Handlebar assembly, tie rod ends, steering shaft, steering column maintenance

Electrical System:

Battery testing and maintenance, charging system (stator, regulator/rectifier), starting system (starter motor, solenoid), ignition system (spark plug, coil), lighting, wiring diagrams, fuses, relays

Body And Frame:

Frame inspection, body panel removal and installation, seat service, fender repairs

Procedures Included

Scheduled Maintenance:

Detailed recommended service intervals for oil changes, filter replacements, inspections, and lubrication

Troubleshooting Guides:

Diagnostic procedures for common and uncommon problems, symptom-based troubleshooting charts

Repair Procedures:

Step-by-step instructions for component removal, repair, and installation

Engine Diagnostics:

Compression testing, valve adjustment procedures (if applicable), ignition timing checks

Transmission Diagnostics:

CVT clutch alignment, belt wear analysis, gearbox oil level checks and changes

Electrical Diagnostics:

Use of multimeters, voltage drop tests, continuity checks, troubleshooting electrical faults

Technical Depth

Depth:

Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds

Diagnostic Capabilities:

Advanced diagnostic charts and procedures for identifying and resolving mechanical and electrical issues

Special Tools:

Lists required special tools and their part numbers for specific procedures

Torque Specifications:

Detailed torque specifications for all fasteners to ensure proper assembly and prevent component failure

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, liquid-cooled, SOHC

Displacement:

375cc (approximate, often cited as 375 or 400)

Bore X Stroke:

Specific dimensions not provided in product info, but typical for this class

Power Output:

Estimated 22-24 HP (Horsepower) at peak, specific rating varies by source and test conditions

Performance

Torque Curve:

Focus on low-end torque for utility and trail riding, detailed curve in manual

Fuel System

Fuel Delivery:

Carburetor (likely Mikuni or Keihin, specific model in manual)

Fuel Type:

Unleaded gasoline, 87 octane or higher recommended

Engine Oil

Oil Type:

SAE 10W-40 Synthetic or Conventional ATV specific oil

Oil Capacity:

Approx. 2.1 US quarts (2.0 Liters) with filter change (verify in manual)

🔧 Transmission

Standard

Transmission Type:

Automatic CVT (Continuously Variable Transmission)

Drive System:

2WD/4WD selectable, On-Demand True All-Wheel Drive (4WD)

Features

Gear Reduction:

High and Low range, Neutral, Reverse

Clutch System:

Drive clutch and driven clutch with belt engagement and variable ratio

Transmission Fluid

Fluid Type:

Arctic Cat recommends specific CVT fluid or equivalent (verify in manual)

📐 Dimensions

Exterior

Length:

Approx. 83.5 inches (212.1 cm)

Width:

Approx. 46 inches (116.8 cm)

Height:

Approx. 47 inches (119.4 cm)

Weights

Dry Weight:

Approx. 650 lbs (295 kg)

Ground Clearance:

Approx. 10.5 inches (26.7 cm)

Cargo

Front Rack Capacity:

Approx. 100 lbs (45 kg)

Rear Rack Capacity:

Approx. 200 lbs (90 kg)

Towing

Towing Capacity:

Up to 1,050 lbs (476 kg)

Tire Size

Front Tires:

AT 25 x 8-12

Rear Tires:

AT 25 x 10-12

🛡️ Safety Features

Ratings

Atv Safety:

As an ATV, it conforms to ANSI standards for Class G recreational or utility vehicles. Specific crash ratings are not applicable in the same way as passenger cars.

Active Features

Braking System Type:

Hydraulic disc brakes (front and rear)

AWD System:

True On-Demand All-Wheel Drive for enhanced traction and control

Passive Features

Lighting:

Dual 30W headlights, 30W taillight/brake light

Hand Guards:

Standard on many models for hand protection

💡 Technology Features

Infotainment

Display:

Digital gauge cluster with speedometer, odometer, trip meter, tachometer, fuel level, 2WD/4WD indicator, high/low gear indicator, oil pressure warning, engine temp warning.

Driver Assistance

Traction Control:

Primarily through the On-Demand AWD system and selectable 2WD/4WD.

Connectivity

Accessories:

Provision for accessory electrical connections (winch, lights, etc.) typically available, details in manual.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 100 hours or 1000 miles, or annually, whichever comes first (verify in manual)

Air Filter Cleaning:

Inspect every 25 hours, clean/replace as needed, especially in dusty conditions.

Spark Plug Replacement:

Recommended every 100 hours or annually (specific plug type in manual).

Cv Belt Inspection:

Inspect every 50 hours for wear and damage. Replacement based on wear.

Fluid Specifications

Coolant Type:

Ethylene glycol-based antifreeze, 50/50 mix with distilled water

Brake Fluid:

DOT 3 or DOT 4 hydraulic brake fluid (verify in manual for specific recommendation)

Gear Case Oil:

Specific gear oil for front and rear differentials/gear cases (verify in manual, often SAE 80W-90 GL-5)

Known Issues

Common Wear Items:

CVT belt wear, suspension bushings, tie rod ends, starter solenoid reliability (common across many ATVs of this era)

Maintenance Tips:

Regular cleaning of the CVT air intake and clutches is crucial for longevity. Proper chain tension adjustment (if applicable) and lubrication is also key.

📚 Vehicle History

Brand Heritage

Manufacturer:

Arctic Cat (now Textron Off Road/CFORCE, but operated under Arctic Cat brand in 2010)

Model Evolution

Trv Lineage:

The TRV designation has been a staple for Arctic Cat, emphasizing its utility and passenger-carrying capabilities. The 400 series represents a versatile mid-range option.

Production

Manufacturing Location:

Primarily manufactured in Thief River Falls, Minnesota, USA.

Model Changes

2010 Updates:

Specific updates for 2010 would be detailed in the manual, likely including minor chassis refinements, decal changes, or component upgrades.

🏆 Awards & Recognition

Recognitions

Atv Market:

Arctic Cat has a long history of producing capable ATVs, though specific awards for the 2010 400 TRV might not be widely publicized, it was a strong contender in its segment for utility and value.