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Arctic Cat 400 TRV ATV 2006 Workshop Service Manual

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This manual provides comprehensive service and repair information for the 2006 400 TRV, an All-Terrain Vehicle known for its ruggedness and versatility. Engineered for a variety of terrains, this model...
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Tipo: Atv
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SKU: 69402
Arctic Cat 400 TRV ATV 2006 Workshop Service ManualArctic Cat 400 TRV ATV 2006 Workshop Service ManualArctic Cat 400 TRV ATV 2006 Workshop Service ManualArctic Cat 400 TRV ATV 2006 Workshop Service Manual
This manual provides comprehensive service and repair information for the 2006 400 TRV, an All-Terrain Vehicle known for its ruggedness and versatility. Engineered for a variety of terrains, this model is designed for both recreational trail riding and utility tasks. The 2006 400 TRV features a 375cc liquid-cooled, four-stroke engine, automatic CVT transmission with selectable 2WD/4WD, and a comfortable two-up seating configuration, making it a capable and reliable choice for adventurers and workers alike. This workshop service manual is an essential resource for owners, technicians, and DIY enthusiasts. It covers all critical aspects of the 2006 400 TRV, including detailed engine overhaul procedures, fuel and ignition system diagnostics, transmission and drivetrain maintenance, suspension and steering system servicing, and comprehensive electrical system repair. With step-by-step instructions, troubleshooting guides, torque specifications, and clear wiring diagrams, this 519-page English-language manual ensures proper maintenance and efficient repair, helping to keep your 400 TRV in optimal condition.
🏷️ Basic Information
Identification
Make:
Arctic Cat
Model:
400 TRV
Year:
2006
Vehicle Type:
ATV (All-Terrain Vehicle)
Codes
Vin Decoder Reference:
Refer to specific Arctic Cat VIN decoding guides for 2006 models.
👋 Introduction
Market Position
Target User:
Ideal for DIY enthusiasts, independent repair shops, and Arctic Cat owners seeking detailed service information.
Competitive Analysis
Value Proposition:
Provides factory-level diagnostic and repair information at a fraction of the cost of authorized dealer service.
Key Features
Instant Download:
Immediate access to critical repair information without shipping delays or costs.
Completeness:
A highly comprehensive resource covering all aspects of the 2006 Arctic Cat 400 TRV.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive repair and maintenance for the 2006 Arctic Cat 400 TRV ATV.
Page Count
Page Count:
519
Manual Type
Manual Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Overhaul:
Detailed procedures for engine disassembly, inspection, repair, and reassembly.
Fuel System:
Carburetor tuning, cleaning, and repair; fuel pump operation and testing; fuel line maintenance.
Ignition System:
Ignition coil testing, spark plug specifications, CDI unit diagnostics.
Cooling System:
Radiator, fan, thermostat, and coolant hose inspection and replacement; coolant type specifications.
Transmission And Drivetrain:
CVT (Continuously Variable Transmission) system maintenance, clutch inspection, and drive belt replacement; differential and axle servicing.
Suspension System:
Front and rear suspension component inspection, lubrication, and replacement; shock absorber adjustments.
Steering System:
Tie rod end inspection, steering column lubrication, and alignment procedures.
Braking System:
Brake pad replacement, caliper service, brake fluid bleeding, and hydraulic system diagnostics.
Electrical System:
Wiring diagrams, battery testing, lighting system maintenance, starter and alternator service, and switch diagnostics.
Chassis And Body:
Frame inspection, body panel removal and installation, seat mounting, and rack maintenance.
Towing And Winch:
Information on trailer hitch installation and winch operation and maintenance (if applicable).
Procedures Included
Preventative Maintenance:
Detailed schedules for oil changes, filter replacements, lubrication points, and general inspections.
Troubleshooting Guides:
Systematic diagnostic charts for common problems and their solutions.
Repair Procedures:
Step-by-step instructions for virtually all mechanical and electrical repairs.
Component Rebuilding:
Guidance on rebuilding key components like carburetors, carburetors, and brake calipers.
Torque Specifications:
Precise torque values for all fasteners to ensure correct assembly and prevent damage.
Adjustment Procedures:
Instructions for adjusting clutch engagement, throttle response, and suspension settings.
Technical Depth
Diagnostic Capabilities:
Covers both basic visual inspections and more advanced diagnostic testing of electrical and mechanical systems.
Rebuild Scope:
Provides complete instructions for engine, transmission, and other major component rebuilds.
Wiring Diagrams:
Detailed and comprehensive electrical wiring schematics for accurate troubleshooting.
Special Tool Requirements:
Identifies any specialized tools required for specific repair or maintenance tasks.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, designed for clear printing of diagrams and text.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Searchability:
Searchable text for quick access to specific information.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder
Displacement:
375cc
Cooling Method:
Liquid-cooled
Bore X Stroke:
Refer to manual for specific dimensions.
Compression Ratio:
Refer to manual for specific ratio.
Performance
Horsepower:
Approximately 28 HP (estimated, varies with tuning).
Torque:
Refer to manual for specific torque figures.
Fuel System
Fuel Delivery:
Carbureted (Mikuni BSR33)
Fuel Type:
Unleaded gasoline, 87 octane or higher.
Lubrication
Oil Type:
SAE 10W-40 motorcycle-specific oil, JASO MA certified.
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Drive System:
2WD/4WD selectable with front differential lock
Features
Gear Selection:
High, Low, Neutral, Reverse, Park
Clutch Type:
Dry, centrifugal clutch with CVT drive and driven pulleys.
Final Drive:
Shaft drive
Fluid Specifications
Cvt Fluid Type:
Refer to manual for specific CVT fluid type, typically a high-quality synthetic automatic transmission fluid (ATF) meeting specified standards.
📐 Dimensions
Exterior
Length:
Refer to manual for exact dimensions.
Width:
Refer to manual for exact dimensions.
Height:
Refer to manual for exact dimensions.
Weights
Dry Weight:
Approximately 644 lbs (292 kg).
Ground Clearance:
Refer to manual for exact measurement.
Cargo
Rack Capacity Front:
Refer to manual, typically around 50 lbs.
Rack Capacity Rear:
Refer to manual, typically around 100 lbs.
Towing
Towing Capacity:
Refer to manual, typically around 1050 lbs.
Tires
Front Tire Size:
AT 25 x 8-12
Rear Tire Size:
AT 25 x 10-12
Wheels
Bolt Pattern:
Refer to manual for specific bolt pattern.
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (ATVs are not subject to the same crash testing as passenger vehicles).
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Parking Brake:
Yes
Passive Features
Operator Protection:
Handlebar guards, handgrips.
Lighting:
Dual headlights, taillight/brake light.
💡 Technology Features
Infotainment
Display Features:
Instrument cluster typically includes speedometer, odometer, trip meter, fuel gauge, and indicator lights.
Driver Assistance
Traction Control:
N/A (Basic ATV systems).
Connectivity
Diagnostic Ports:
Refer to manual for location of diagnostic connectors, if any are present.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 30-50 operating hours or annually.
Air Filter Cleaning:
Check every 10-20 operating hours; clean or replace as needed, more frequently in dusty conditions.
Spark Plug Replacement:
Refer to manual for specific interval, typically every 100-200 operating hours or as needed based on condition.
Cv Belt Inspection:
Inspect every 50 operating hours; replace if worn or damaged.
Fluid Specifications
Engine Oil Spec:
SAE 10W-40, API SG, SH, SJ or higher, JASO MA certified motorcycle oil.
Coolant Type:
Ethylene glycol based antifreeze, mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Gear Oil Specification:
Refer to manual for specific gearcase and differential oil type and viscosity.
Known Issues
Cv Belt Wear:
Premature CVT belt wear can occur with aggressive riding or improper belt tensioning. The manual will detail inspection and replacement procedures.
Carburetor Tuning:
Carburetors can sometimes require fine-tuning for optimal performance at different altitudes or temperatures. The manual provides detailed tuning instructions.
Cooling System Maintenance:
Proper coolant level and radiator maintenance are crucial to prevent overheating, especially during demanding use. The manual guides on checking and flushing the system.
📚 Vehicle History
Brand Heritage
Manufacturer:
Arctic Cat Inc., formerly known as Arctco, a long-standing American manufacturer of snowmobiles and ATVs.
Model Evolution
Trv Lineage:
The TRV (Towing, Recreation, Versatility) designation typically signifies a two-up seating configuration, allowing for a passenger.
Production
Manufacturing Location:
Typically manufactured by Arctic Cat in Thief River Falls, Minnesota, USA.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Arctic Cat ATVs of this era were generally well-regarded for their ruggedness and utility in their class.
Ratings
Consumer Reviews:
User reviews often highlighted the 400 TRV's suitability for trail riding and light work. Specific ratings vary by publication and user experience.
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