Atv Segment:
Utility ATV, designed for work and recreational trail riding.
Competitors Era:
Competed with models from Yamaha (Grizzly), Honda (FourTrax), Kawasaki (Bayou), and Suzuki (King Quad) in the mid-1990s utility ATV market.
Drivetrain Feature:
Selectable 4x4 drive system, providing enhanced traction in challenging terrain.
Engine Feature:
Liquid-cooled engine for consistent performance and reliability in various operating conditions.
Value For Owner:
Empowers owners with accurate part identification, simplifying maintenance, repairs, and parts ordering, thus saving time and money.
Primary Coverage:
Parts identification and cataloging
Secondary Coverage:
Component relationship and assembly schematics
Estimated Page Count:
Varies based on specific model configuration, typical parts manuals for this era can range from 150-300 pages.
Type:
Parts Manual / Parts Catalog
Delivery Method:
Downloadable PDF
Compatibility:
All Versions of Windows & Mac
Software Requirements:
Adobe PDF Reader
Engine Assembly:
Complete engine components, including carburetor, fuel system, ignition, starting, and internal engine parts (camshaft, crankshaft, piston, valves, connecting rods).
Drivetrain:
Front and rear drive components, including axles, drive shafts, differential assemblies, and U-joints.
Suspension:
Front and rear suspension systems, including forks, A-arms, shocks, springs, and steering components (triple trees, handlebars).
Brakes:
Front and rear brake systems, including rotors, pads, calipers, brake lines, and master cylinders.
Electrical System:
Components related to electrical operation, such as battery, charging system (rectifier, stator, magneto), starter motor, lights (headlights, taillights), and switches.
Body And Plastics:
Body panels, fenders, seats, and plastic components.
Fuel System:
Carburetor components (jets, mixture screws), fuel lines, and fuel pump.
Exhaust System:
Muffler and exhaust pipe components.
Wheels And Tires:
Wheels and tire specifications.
Part Identification:
Identification of individual parts via exploded views and associated part numbers.
Assembly Orientation:
Visual representation of component location and relationship within assemblies.
Ordering Guidance:
Facilitates accurate part ordering by providing correct part numbers.
Depth:
Detailed exploded views and schematics for precise component identification and placement, essential for DIY repairs and parts sourcing.
Engine Type:
Four-stroke, liquid-cooled
Engine Configuration:
Likely a single-cylinder or V-twin configuration based on common Arctic Cat offerings of the era.
Displacement Cc:
Approximately 454cc (as indicated by model name).
Horsepower Hp:
Estimated 20-25 HP (typical for this class and era).
Torque Ft Lbs:
Estimated 25-30 ft-lbs (typical for this class and era).
Fuel Delivery:
Carburetor (likely Mikuni or Keihin, single barrel).
Fuel Type:
Unleaded gasoline
Ignition System:
CDI (Capacitor Discharge Ignition), potentially with a magneto assist.
Oil Type Recommendation:
SAE 10W-40 motorcycle-specific or ATV engine oil meeting API SG or higher classification is a common recommendation for this period. Refer to manual for exact specification.
Length In:
Approx. 75-80 inches
Width In:
Approx. 42-45 inches
Height In:
Approx. 44-47 inches
Dry Weight Lbs:
Approx. 550-600 lbs
Towing Capacity Lbs:
Typically around 1,000 - 1,500 lbs for this class of ATV.
Payload Capacity Lbs:
Approx. 200-300 lbs (rack capacity).
Wheelbase:
Approx. 48-50 inches
Ground Clearance:
Approx. 8-10 inches
Front Tire Size:
Commonly 25x8-12 or similar.
Rear Tire Size:
Commonly 25x10-12 or similar.
Wheel Bolt Pattern:
Likely 4x110mm or 4x115mm bolt pattern, standard for many ATVs of this era.
Atv Safety Standards:
Adheres to industry safety standards applicable to ATVs of its production era. Specific crash test ratings for ATVs are less common than for passenger vehicles.
Braking System:
Hydraulic disc brakes on all wheels (front and rear) for reliable stopping power.
Throttle Limiter:
Potential inclusion of a throttle limiter screw or governor system for younger riders or novice use.
Footwells:
Integrated footwells with heel guards to protect riders' feet.
Handlebars:
Handlebar grips and a comfortable, ergonomic design for control.
Infotainment System:
Basic, with analog gauges for speed, RPM, and indicator lights. No advanced infotainment systems typical of modern vehicles.
Driver Assistance Features:
No electronic driver assistance features. Focus is on mechanical capability and rider control.
Connectivity Options:
None. No Bluetooth, USB, or mobile integration.
Oil Change Interval:
Typically every 1,000 miles or 100 hours of operation, or annually, whichever comes first. The manual will provide exact recommendations.
Air Filter Cleaning:
Frequent checks and cleaning/replacement are recommended, especially in dusty conditions. Consult manual for interval.
Spark Plug Replacement:
Typically every 3,000-6,000 miles or as per manufacturer's schedule. The manual will specify the correct plug type and gap.
Valve Clearance Adjustment:
Periodic checks and adjustments are crucial for optimal engine performance and longevity. Intervals vary but are often around 1,000-2,000 miles. The manual will detail the procedure and specifications.
Brake Pad Inspection:
Regular visual inspection for wear. Replacement as needed.
Lubrication Points:
Regular greasing of suspension pivot points, steering components, and drive shaft U-joints is essential. Consult manual for specific greasing intervals and lubricant types.
Engine Oil Capacity:
Approximately 2.0-2.5 quarts (1.9-2.4 liters) of 10W-40 oil. Exact capacity will be in the manual.
Coolant Type:
Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water. Refer to manual for specific type and capacity.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid. Manual will specify.
Common Wear Items:
CVT belt wear, brake pad and rotor wear, suspension bushings, and ball joints are common wear items on ATVs of this age.
Carburetor Issues:
Carburetors can sometimes suffer from clogged jets, worn needle valves, or vacuum leaks, leading to poor running conditions. Cleaning and adjustment are common maintenance tasks.
Electrical Connectors:
Corroded electrical connectors can cause intermittent issues with lights, ignition, or charging systems.
Arctic Cat Legacy:
Arctic Cat has a long history in powersports, known for snowmobiles and later expanding into ATVs and UTVs, often focusing on performance and ruggedness.
Arctic Cat 454 Timeline:
The 454 4x4 was part of Arctic Cat's significant push into the ATV market in the 1990s, building on earlier models and establishing a competitive presence. This model likely incorporated advancements in engine technology and suspension design.
Manufacturing Location:
Arctic Cat vehicles are primarily manufactured in Thief River Falls, Minnesota, USA.
Atv Awards:
Specific awards for the 1996 Arctic Cat 454 4x4 are not widely documented as a distinct model, but Arctic Cat ATVs of this era were generally well-regarded for their utility and capability within the industry.
Consumer Ratings Era:
Consumer reviews from the period often praised Arctic Cat ATVs for their robust build quality and off-road performance, while sometimes noting complexity in maintenance compared to simpler designs.
