The 2016 ATV lineup, encompassing the 500, TBX 700, TRV 700, Mud Pro 700, and 1000 models, represents a robust offering in the utility and recreational all-terrain vehicle market. These ATVs are engineered for diverse applications, from demanding work tasks and trail riding to specialized off-road performance, particularly in challenging muddy conditions. Known for their powerful engines, including single-cylinder 443cc and 695cc units, as well as a 951cc V-twin for the 1000 model, they deliver competitive power and torque. Key features include electronic fuel injection for efficient operation, advanced suspension systems, and model-specific designs like the cargo-focused TBX and the two-up capable TRV, all contributing to their reputation for durability and capability.
This comprehensive workshop service and repair manual provides extensive coverage for all specified 2016 ATV models. It details a wide array of systems, including the engine mechanical components, fuel, ignition, lubrication, cooling, and exhaust systems, as well as the transmission, drive axles, suspension, steering, and brakes. Furthermore, it covers the electrical system, frame, and bodywork, including specialized features unique to each model variant. The manual offers detailed procedures for routine maintenance, scheduled servicing, troubleshooting, diagnostics, disassembly, and reassembly of all major components, ensuring that owners and technicians can effectively maintain, repair, and optimize their ATVs for optimal performance and longevity.
Model:
500 / TBX 700 / TRV 700 / Mud Pro 700 / 1000
Model Variants:
TBX 700, TRV 700, Mud Pro 700, 1000
Chassis Codes:
Not specified, but typically A69xxxx series for this era Arctic Cat ATVs
Market Position:
The 2016 Arctic Cat ATV lineup, particularly the 500 and 700-class models like the TBX, TRV, and Mud Pro, positioned Arctic Cat as a significant player in the utility and recreational ATV market, offering specialized features for work, touring, and extreme conditions.
Competitive Analysis:
These models competed directly with offerings from Polaris (Sportsman, Ranger), Can-Am (Outlander, Renegade), Yamaha (Grizzly), and Kawasaki (Brute Force), focusing on robust powerplants, advanced suspension systems, and model-specific utility features.
Key Features:
The 2016 models are known for their powerful engines, comfortable seating (especially the TRV 2-up), significant cargo capacity (TBX), and specialized off-road performance (Mud Pro). This manual ensures owners and technicians can maintain and repair these diverse capabilities.
Coverage Areas:
Complete workshop service and repair for all specified 2016 Arctic Cat ATV models
Page Count:
Extensive, estimated 1000+ pages based on typical complete workshop manuals for multiple models
Manual Type:
Workshop Service Repair Manual
Systems Covered:
Engine Mechanical, Fuel System, Ignition System, Lubrication System, Cooling System, Exhaust System, Transmission (CVT and Differential), Drive Axles, Suspension (Front and Rear), Steering, Brakes (Hydraulic and Parking), Electrical System (Wiring Diagrams, Lighting, Ignition, Charging), Frame and Bodywork, Plastics and Trim, Cargo Racks, Specialized Features (e.g., TBX Cargo Bed, TRV Passenger Seat, Mud Pro Suspension/Tires)
Procedures Included:
Routine maintenance, scheduled service, troubleshooting guides, diagnostic procedures, disassembly and reassembly of all major components, engine rebuilds, transmission overhaul, suspension adjustments and repairs, brake system servicing, electrical diagnostics and repair, body panel removal and installation, clutch inspection and service, differential maintenance, specialized tool usage
Technical Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed torque specifications, clearances, diagnostic flowcharts, and component testing procedures. Suitable for professional technicians and experienced DIY mechanics.
Print Quality:
High-resolution, printable with clear diagrams and text.
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
Primary Engine 500:
Likely a 443cc SOHC liquid-cooled single-cylinder engine (specific model designation may vary, e.g., Rotax-based or proprietary).
Primary Engine 700:
Likely a 695cc SOHC liquid-cooled single-cylinder engine (specific model designation may vary, e.g., Rotax-based or proprietary).
Primary Engine 1000:
Likely a 951cc SOHC liquid-cooled V-twin engine.
Horsepower 700:
Approx. 50-55 HP (estimated, varies by specific model tune)
Torque 700:
Approx. 45-50 lb-ft (estimated, varies by specific model tune)
Fuel System Type:
Electronic Fuel Injection (EFI) across all models
Fuel Type:
Unleaded Gasoline (minimum 87 octane recommended)
Oil Type:
Arctic Cat Advanced 4-Stroke Oil 0W-40 (or equivalent API SG/SH/SJ/SL/SM rated)
Oil Capacity 700:
Approx. 2.5 quarts (2.3L) with filter change
Coolant Type:
Ethylene Glycol based antifreeze, 50/50 mix with distilled water
Transmission Type:
Automatic Continuously Variable Transmission (CVT) with Arctic Cat clutch system (Arctic Cat Automatic)
Optional Transmission:
N/A for this model year lineup
Transmission Features:
High/Low range, Reverse, Neutral, Park. Engine braking capabilities.
Clutch Fluid Type:
Arctic Cat Extreme Performance Belt Lube (for belt drive lubrication, not a fluid filled system)
Differential Fluid Type:
Arctic Cat 0W-40 4-Stroke Oil (for rear differential, front differential often uses a specialized grease or fluid, check manual for specifics)
Length:
Varies by model, e.g., TRV models are longer due to passenger seat, TBX for cargo bed. Approx. 83-88 inches (210-224 cm).
Width:
Approx. 46-48 inches (117-122 cm).
Height:
Approx. 45-50 inches (114-127 cm).
Dry Weight:
Varies significantly by model, e.g., 500 approx. 600 lbs (272 kg), 700 approx. 650-750 lbs (295-340 kg), 1000 approx. 700+ lbs (317+ kg).
Ground Clearance:
Typically 10-12 inches (25-30 cm) depending on tire size and suspension setup.
Rack Capacity Front:
Typically 100 lbs (45 kg).
Rack Capacity Rear:
Typically 200 lbs (90 kg), TBX model has a larger tilting cargo bed.
Towing Capacity:
Typically 1050 lbs (476 kg).
Fuel Tank Capacity:
Approx. 5.0 gallons (19 Liters).
Safety Ratings:
ATVs are not typically subjected to NHTSA or IIHS crash testing as passenger vehicles. Safety relies on operator skill, maintenance, and adherence to riding guidelines.
Active Safety Features:
Engine braking, responsive hydraulic disc brakes, 4WD engagement (on applicable models), low center of gravity design.
Passive Safety Features:
Operator presence lever (throttle lockout), comfortable seating position, handguards (standard on some models).
Brake Type:
Hydraulic disc brakes front and rear.
Parking Brake:
Mechanical parking brake, typically on rear caliper or separate mechanism.
Tire Size Front:
Commonly 25x8-12 or 26x8-12.
Tire Size Rear:
Commonly 25x10-12 or 26x10-12.
Infotainment Features:
Basic instrumentation cluster with speedometer, odometer, trip meter, fuel gauge, 4x4 indicator, and warning lights. No advanced infotainment systems typically found on these utility-focused ATVs.
Driver Assistance Features:
Electronic fuel injection (EFI) for optimal performance and fuel delivery, 2WD/4WD selector, engine braking control.
Connectivity Features:
N/A
Headlight Type:
Dual Halogen headlights and a handlebar-mounted halogen light.
Oil Change Interval:
Every 100 hours or annually, whichever comes first.
Air Filter Maintenance:
Inspect every 25 hours, clean or replace as needed. Critical in dusty conditions.
Spark Plug Replacement:
Recommended every 100 hours or annually. Specific plug type required (e.g., NGK).
Clutch Inspection:
Inspect primary and secondary clutches for wear, belt condition, and proper engagement at 50-hour intervals.
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid.
Coolant Capacity:
Approx. 1.5 quarts (1.4 Liters).
Known Issues:
CVT belt wear or breakage (especially under heavy load/mud), some early models may have had radiator or fan issues, potential for shock absorber wear over time. Proper maintenance is key to longevity.
Tire Pressure Front:
Recommended 5-7 PSI.
Tire Pressure Rear:
Recommended 5-7 PSI.
Brand Heritage:
Arctic Cat has a long history in motorsports and off-road vehicles, originating from snowmobiles and expanding into ATVs and UTVs, known for their rugged build and performance-oriented designs.
Model Evolution 700:
The 700-class ATVs have evolved from earlier single-cylinder designs to more powerful and feature-rich platforms, with the TBX (Tool Box) focusing on utility, TRV (Trail, Recreational, Vacation) on passenger comfort, and Mud Pro on enhanced off-road capability in muddy conditions.
Production Location:
Primarily manufactured in the United States (Thief River Falls, Minnesota).
Awards:
Arctic Cat ATVs have consistently received positive reviews and comparisons within the powersports industry for their performance, durability, and model-specific capabilities, often recognized for value and build quality within their respective segments.
Industry Ratings:
Generally rated highly by ATV enthusiast publications for power, suspension travel (especially Mud Pro), and utility features (TBX, TRV).
