Tu carrito
😊 Product added to cart successfully   Product removed to cart successfully
¡Su cesta está vacía!
Seguir comprando
1 de 5

Arctic Cat 500 TRV 2005 2006 Workshop Repair Service Manual

Precio habitual
$16.99
Precio de venta
$16.99
Precio habitual
This manual covers the 500 TRV, produced for the 2005 and 2006 model years. The 500 TRV is a capable utility All-Terrain Vehicle (ATV) designed for work, trail riding, light...
15 people are viewing this right now
Tipo: Atv
Proveedor:
SKU: 72036
Arctic Cat 500 TRV 2005 2006 Workshop Repair Service ManualArctic Cat 500 TRV 2005 2006 Workshop Repair Service ManualArctic Cat 500 TRV 2005 2006 Workshop Repair Service ManualArctic Cat 500 TRV 2005 2006 Workshop Repair Service Manual
This manual covers the 500 TRV, produced for the 2005 and 2006 model years. The 500 TRV is a capable utility All-Terrain Vehicle (ATV) designed for work, trail riding, light towing, and general outdoor recreation. It features a reliable four-stroke, liquid-cooled, SOHC 499cc engine known for its strong low-end torque, a selectable 2WD/4WD system for adaptable traction, and Independent Rear Suspension (IRS) for enhanced ride comfort and handling. The TRV designation signifies its suitability for carrying passengers and its towing capabilities, making it a versatile choice for various demanding tasks and recreational pursuits. This comprehensive workshop service manual provides essential information for the maintenance, repair, and diagnostics of your 500 TRV. It details procedures for all major systems, including the engine, automatic CVT transmission, drivetrain, suspension, brakes, and electrical systems. Within its pages, you will find scheduled maintenance intervals, troubleshooting guides for common issues, step-by-step repair instructions with detailed specifications, and clear diagnostic procedures. This manual is an indispensable resource for mechanical technicians and experienced DIY enthusiasts aiming to ensure the optimal performance, reliability, and longevity of their vehicle.
🏷️ Basic Information
Identification
Make:
Arctic Cat
Model:
500 TRV
Model Variant:
TRV (Towing, Recreation, Vehicle)
Year:
2005, 2006
Codes
Vin Designation:
Specific Arctic Cat VIN sequences apply for these model years; refer to manual for exact decoding.
👋 Introduction
Market Position
Category:
Utility ATV (All-Terrain Vehicle)
Target Use:
Work, trail riding, light towing, general outdoor recreation.
Competitive Analysis
Key Competitors:
Polaris Sportsman 500, Yamaha Kodiak 450, Can-Am Outlander 400, Honda Foreman 500.
Key Features
Dv Feature:
Independent Rear Suspension (IRS) for improved ride comfort and handling over rough terrain.
Trv Feature:
TRV designation implies suitability for towing and carrying passengers (likely with a specific seat/rack configuration).
Engine Configuration:
Proven and reliable single-cylinder engine, known for its torque.
Four Wheel Drive:
Selectable 2WD/4WD system for adaptable traction.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Manual
Language:
English
Format:
PDF Download
Intended Audience:
Mechanical Technicians, Experienced DIY Enthusiasts
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, diagnostics, tuning, component identification, fuel system, lubrication system, cooling system, ignition system.
Transmission:
Automatic CVT (Continuously Variable Transmission) service, belt inspection and replacement, clutch assembly, gear case lubrication and maintenance.
Drivetrain:
Front and rear differential service, axle maintenance, driveshaft inspection, U-joints, 4WD system engagement and service.
Suspension:
Front and rear suspension geometry, shock absorber service, spring replacement, control arm maintenance, steering linkage.
Brakes:
Hydraulic brake system diagnostics, caliper service, master cylinder maintenance, brake pad replacement, bleeding procedures, parking brake.
Electrical:
Wiring diagrams, battery service, starter motor, alternator, lighting systems, ignition coil testing, sensor diagnostics, fuses and relays.
Fuel System:
Carburetor service and adjustment, fuel pump operation, fuel filter replacement, fuel tank maintenance.
Cooling System:
Radiator service, fan operation, thermostat replacement, coolant specifications and capacity, water pump inspection.
Chassis And Body:
Frame inspection, body panel removal and installation, seat maintenance, handlebar service, rack and fender maintenance.
Wheels And Tires:
Tire pressure recommendations, wheel bearing service, lug nut torque specifications.
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid level checks, filter replacements, lubrication points.
Troubleshooting:
Diagnostic charts for common symptoms, identification of potential issues, step-by-step problem resolution.
Repair:
Detailed instructions for disassembly, component replacement, and reassembly for all major systems.
Diagnostics:
Component testing procedures, voltage/resistance checks, timing adjustments, carburetor tuning.
Technical Depth
Depth:
Comprehensive, covering everything from basic owner maintenance to complete engine and transmission overhauls.
Detail Level:
Includes detailed torque specifications, tolerances, and assembly clearances for critical components.
Visuals:
Contains diagrams, illustrations, and exploded views to clarify procedures and part identification.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable for efficient information retrieval.
Printability:
Printable for hard copy reference.
Print Quality
Image Resolution:
Typically high resolution for clear diagrams and text.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, Liquid-Cooled, SOHC
Displacement:
499cc
Bore X Stroke:
Refer to manual for exact specifications (typically around 92mm x 75.5mm).
Compression Ratio:
Refer to manual for exact specifications (likely around 9.2:1 or similar).
Performance
Horsepower:
Estimated 30-35 HP (actual figures may vary by region and tuning).
Torque:
Strong low-end torque for pulling and climbing.
Fuel System
Fuel Delivery:
Carbureted (likely Mikuni or Keihin).
Fuel Type:
Unleaded gasoline (minimum 87 octane).
Fuel Capacity:
Refer to manual for exact capacity (typically 4-5 gallons).
Lubrication System
Oil Type:
API SG or higher, SAE 10W-40 or 20W-50 (refer to manual for precise recommendation).
Oil Capacity:
Refer to manual for exact capacity including filter (typically around 2-3 quarts).
Cooling System
Coolant Type:
Ethylene glycol-based antifreeze/coolant mixture (typically 50/50).
Coolant Capacity:
Refer to manual for exact capacity.
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Drive Modes:
High, Low, Neutral, Reverse, Park.
Optional
Optional Transmission:
N/A for this model.
Features
Clutch:
CVT primary and secondary clutches with belt drive system.
Gear Reduction:
CVT provides infinite gear ratios for optimal power delivery.
Gear Oil Type:
Refer to manual for specific gear oil viscosity and API rating (typically SAE 80W-90 GL-4 or GL-5 for gear case).
Gear Oil Capacity:
Refer to manual for exact capacity.
📐 Dimensions
Exterior
Length:
Refer to manual for exact specifications (typically around 80-85 inches).
Width:
Refer to manual for exact specifications (typically around 46-48 inches).
Height:
Refer to manual for exact specifications (typically around 47-50 inches).
Wheelbase:
Refer to manual for exact specifications (typically around 50-52 inches).
Weights
Dry Weight:
Refer to manual for exact specifications (typically around 600-650 lbs).
Towing Capacity:
Refer to manual for exact specifications (typically around 1000-1500 lbs).
Rack Capacity Front:
Refer to manual for exact specifications (typically around 90-100 lbs).
Rack Capacity Rear:
Refer to manual for exact specifications (typically around 175-200 lbs).
🛡️ Safety Features
Ratings
Safety Certification:
ATV safety standards (e.g., ANSI).
Active Features
Braking System:
Hydraulic disc brakes on all wheels.
Parking Brake:
Included, typically hand-operated on the handlebar or foot-actuated.
Passive Features
Lighting:
Headlights, taillight, brake light.
Seat Belt:
N/A (ATVs do not typically use seat belts, but the manual may cover passenger restraints if applicable).
Rollover Protection:
N/A (ATVs do not have integrated rollover protection structures like UTVs or cars).
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic ATV, no integrated infotainment system like a car).
Driver Assistance
Driver Assistance Features:
N/A (Basic ATV, no electronic driver aids beyond selectable 4WD).
Connectivity
Connectivity Features:
N/A (No Bluetooth, USB, or mobile app integration).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 100 hours or 6 months, whichever comes first (refer to manual for exact schedule).
Air Filter Cleaning:
Inspect every 25 hours, clean/replace as needed, or every 6 months.
Spark Plug Replacement:
Refer to manual for interval (typically every 1-2 years or a set number of hours).
Cv Belt Inspection:
Inspect every 50 hours, replace as needed based on wear.
Valve Clearance Check:
Refer to manual for interval (typically every 100-200 hours).
Fluid Specifications
Engine Oil Grade:
SAE 10W-40 or SAE 20W-50 (check manual for specific ambient temperature ranges).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Coolant Type:
50/50 mixture of ethylene glycol antifreeze and distilled water.
Gear Oil Grade:
SAE 80W-90 (API GL-4 or GL-5, refer to manual).
Known Issues
Cv Belt Durability:
CVT belts can be prone to wear if subjected to excessive slipping, heat, or improper tensioning. Regular inspection is key.
Carburetor Tuning:
Carburetors can require periodic cleaning and adjustment due to fuel quality and environmental factors. Backfiring or rough idling can indicate issues.
Electrical Connections:
Corrosion on electrical connectors is a common issue in off-road environments. Keeping connections clean and protected is important.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Arctic Cat is an American brand, originally known for snowmobiles, which expanded into ATVs.
Model Evolution
Atv Lineup Context:
The 500 TRV was part of Arctic Cat's expanding ATV line in the early to mid-2000s, offering a blend of utility and comfort.
Trv Designation Significance:
The TRV designation was used by Arctic Cat to denote their 2-up (two-passenger) capable ATVs, allowing for a passenger seat and potentially higher towing capacities.
Production
Production Period:
Arctic Cat produced various iterations of the 500cc ATV platform from the early 2000s through the late 2000s.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for this model are not readily cited, Arctic Cat ATVs from this era were generally well-regarded for their utility and value proposition in the utility ATV segment.
Sale

Unavailable

Sold Out