Arctic Cat 550 TRV 2012 2013 Workshop Repair Service Manual

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Tipo: Atv

Proveedor:

SKU: 72040

Etiquetas: 2012 2013 550 TRV Arctic Cat ATV Misc Powersports

Variantes de producto

Descripción

The 550 TRV is a versatile All-Terrain Vehicle (ATV) designed for both utility and recreational purposes, available for the 2012 and 2013 model years. This model, a Touring/Recreational Vehicle, offers a comfortable two-up riding experience, making it ideal for enthusiasts, hunters, farmers, and anyone needing to transport a passenger or cargo over varied terrain. It is recognized for its robust utility features, capable off-road performance, and a comfortable ride, positioning it as a strong contender in its segment. Built by a manufacturer with a heritage in off-road vehicles, the 550 TRV is known for its reliability and value, providing dependable performance for a wide range of applications. This workshop repair service manual provides comprehensive guidance for the maintenance, diagnosis, and repair of your 550 TRV. Covering all major vehicle systems, including the engine, transmission, drivetrain, suspension, brakes, steering, and electrical systems, this manual offers detailed procedures for routine maintenance, component overhaul, and troubleshooting. It is designed to assist professional mechanical technicians, experienced DIY mechanics, and service departments in keeping the vehicle in optimal condition. With step-by-step instructions, diagnostic charts, and technical specifications, this manual is an essential resource for ensuring the longevity and performance of your ATV.

🏷️ Basic Information

Identification

Make:

Arctic Cat

Model:

550 TRV

Model Designation:

TRV (Touring/Recreational Vehicle)

Vehicle Type:

All-Terrain Vehicle (ATV)

Year:

2012, 2013

Codes

Chassis Code:

Not explicitly provided, but generally consistent for these model years

👋 Introduction

Market Position

Segment:

Utility/Recreational ATV, two-up touring configuration.

Target Demographic:

Off-road enthusiasts, hunters, farmers, recreational riders, and those needing to transport a passenger.

Competitive Analysis

Competitors:

Polaris Sportsman Touring, Can-Am Outlander MAX, Yamaha Grizzly EPS (depending on specific features and trim).

Key Features

Performance:

Known for its robust utility features, comfortable ride for two, and capable off-road performance.

Utility:

Towing capacity, cargo racks, and adaptable for various terrains and tasks.

📋 Manual Details

Coverage Areas

Primary Coverage:

North America

Language:

English

Page Count

Estimated Page Count:

Approximately 400-600 pages (typical for comprehensive workshop manuals)

Manual Type

Manual Type:

Workshop Repair Service Manual

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine:

Complete engine overhaul, troubleshooting, component identification, timing, lubrication, cooling system, fuel delivery, exhaust system.

Transmission:

CVT (Continuously Variable Transmission) operation, maintenance, repair, clutch system, drive clutch, driven clutch, belt inspection and replacement, transmission fluid specifications and service.

Drivetrain:

Front and rear differentials, drive shafts, CV joints, wheel bearings, lubrication, troubleshooting, and repair.

Suspension:

Front and rear suspension components (A-arms, shocks, springs, bushings), alignment specifications, adjustments, and replacement procedures.

Brakes:

Hydraulic brake system, front and rear brake calipers, master cylinder, brake lines, brake pads, rotors, bleeding procedures, troubleshooting.

Steering:

Steering column, tie rods, steering rack, adjustments, lubrication, troubleshooting.

Electrical:

Wiring diagrams, ignition system, starting system, charging system (alternator/stator, regulator/rectifier), battery maintenance, lighting, instrumentation, troubleshooting electrical faults.

Fuel System:

Fuel tank, fuel pump, fuel lines, fuel filter, carburetor (if applicable for specific engine configurations) or fuel injection system components, troubleshooting.

Cooling System:

Radiator, coolant hoses, thermostat, water pump, fan, coolant specifications, flushing, and maintenance.

Exhaust System:

Exhaust manifold, muffler, pipes, inspection, and repair.

Chassis And Body:

Frame inspection, body panels, seats, racks, fenders, removal and installation procedures.

Wheels And Tires:

Tire pressure specifications, wheel bolt patterns, tire replacement.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug service, air filter cleaning/replacement, lubrication points, valve adjustments, battery checks, tire pressure checks.

Troubleshooting:

Diagnostic charts, symptom-based troubleshooting guides for all major systems.

Repair Procedures:

Step-by-step instructions for component removal, disassembly, inspection, repair, assembly, and reinstallation for all major vehicle systems.

Diagnostic Procedures:

Methods for identifying and resolving mechanical and electrical issues, including component testing.

Torque Specifications:

Precise torque values for critical fasteners throughout the vehicle.

Special Tools:

Identification and usage of specialized tools required for specific repair or maintenance tasks.

Technical Depth

Depth Level:

Comprehensive, covering everything from basic adjustments to complete engine and transmission rebuilds.

Target Audience:

Professional mechanical technicians, experienced DIY mechanics, and service departments.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Likely text-searchable (OCR may vary based on original scan quality)

Print Quality

Resolution:

Typically good quality scans suitable for printing, though original source quality dictates final clarity.

Binding Type

Binding:

N/A (Digital PDF download)

Paper Type

Paper Type:

N/A (Digital PDF download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, Liquid-Cooled, SOHC V-Twin

Displacement:

545cc (cubic centimeters)

Bore X Stroke:

76mm x 60mm (typical for this engine) - Verification in manual recommended

Compression Ratio:

9.7:1 (typical) - Verification in manual recommended

Fuel Delivery:

Carburetor (likely Mikuni BSR36 or similar) or Fuel Injection (check specific model variation)

Performance

Horsepower:

Approx. 35-40 HP (at crankshaft, manufacturer claims vary) - Exact figures in manual.

Torque:

Approx. 30-35 lb-ft (at crankshaft, manufacturer claims vary) - Exact figures in manual.

Fuel System

Fuel Type:

Unleaded Gasoline

Fuel Tank Capacity:

Approx. 5.25 gallons (19.9 Liters) - Check manual for exact capacity.

🔧 Transmission

Standard

Transmission Type:

CVT (Continuously Variable Transmission) with Hi/Lo Range and Reverse.

Optional

Optional Transmission:

N/A for this model/year.

Features

Drive Engagement:

Automatic belt-driven CVT with engine braking.

Gear Selection:

P-R-N-L-H (Park, Reverse, Neutral, Low, High).

Transmission Fluid:

Arctic Cat recommends specific CVT fluid; manual will specify exact type and capacity (e.g., Arctic Cat ACT CVT Fluid).

📐 Dimensions

Exterior

Length:

Approx. 93.4 inches (2372 mm) - Verify in manual.

Width:

Approx. 47.2 inches (1199 mm) - Verify in manual.

Height:

Approx. 49.5 inches (1257 mm) - Verify in manual.

Wheelbase:

Approx. 58 inches (1473 mm) - Verify in manual.

Weights

Dry Weight:

Approx. 643 lbs (292 kg) - Verify in manual.

Ground Clearance:

Approx. 11 inches (279 mm) - Verify in manual.

Cargo

Front Rack Capacity:

Typically around 100 lbs (45 kg) - Verify in manual.

Rear Rack Capacity:

Typically around 200 lbs (90 kg) - Verify in manual.

Towing Capacity:

1050 lbs (476 kg) - Verify in manual.

🛡️ Safety Features

Ratings

Safety Ratings:

ATVs are not rated by organizations like NHTSA or IIHS in the same way as automobiles. Safety is inherent in design and proper operation.

Active Features

Braking System:

Hydraulic disc brakes (front and rear) provide strong stopping power.

Engine Braking:

CVT system provides effective engine braking for downhill control.

Passive Features

Frame Construction:

Robust chassis designed for off-road durability.

Lighting:

Headlights, taillights, and brake lights for visibility.

💡 Technology Features

Infotainment

Instrumentation:

Digital LCD display providing speed, RPM, odometer, trip meter, fuel level, 2WD/4WD indicator, and various warning lights.

Driver Assistance

4Wd System:

Electronic 2WD/4WD engagement with a front differential lock (on some models).

Power Steering:

Electronic Power Steering (EPS) was an available option and highly recommended for easier steering and reduced fatigue.

Connectivity

Connectivity Features:

None typical for this era/model (e.g., no Bluetooth, USB ports).

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 100 hours or 12 months, whichever comes first (verify specific recommendation in manual).

Air Filter Cleaning:

Every 50 hours or more frequently in dusty conditions (verify in manual).

Spark Plug Service:

Every 100 hours or 12 months (verify in manual).

Belt Inspection:

Inspect CVT belt every 100 hours; replace as needed based on wear or damage (verify in manual).

Fluid Specifications

Engine Oil Type:

Synthetic 0W-40 or 10W-40 ATV-specific oil recommended (verify specific API rating and viscosity in manual).

Engine Oil Capacity:

Approx. 2.5 quarts (2.4 Liters) with filter change (verify in manual).

Coolant Type:

Ethylene glycol-based antifreeze/coolant, 50/50 mix with distilled water (verify color and type in manual).

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid (verify in manual).

Differential Fluid Type:

Arctic Cat recommends specific gear oil for front and rear differentials (verify type and viscosity in manual).

Known Issues

Common Wear Items:

CVT belt, tie rod ends, wheel bearings, suspension bushings, brake pads due to typical off-road use.

Common Issues

Potential Electrical Gremlins:

Corrosion in connectors or grounds can sometimes lead to intermittent electrical issues; manual will help diagnose.

Engine Performance Tips:

Proper CVT maintenance and correct fuel mixture are key to optimal engine performance.

📚 Vehicle History

Brand Heritage

Manufacturer:

Arctic Cat is a long-standing American manufacturer of snowmobiles, ATVs, and UTVs, known for its off-road performance.

Model Evolution

Trv Lineage:

The TRV designation signifies Arctic Cat's two-up touring ATVs, offering enhanced passenger comfort and capability over single-rider models.

550 Updates:

The 550 model was part of Arctic Cat's mid-size ATV lineup, offering a balance of power, utility, and value. Model year updates typically involved minor cosmetic changes, suspension tuning, and refinements to electronics or fuel delivery.

Production

Manufacturing Location:

Primarily manufactured in Thief River Falls, Minnesota, USA.

🏆 Awards & Recognition

Recognitions

Industry Awards:

Specific awards for the 2012-2013 Arctic Cat 550 TRV are not widely documented in general automotive press, but Arctic Cat ATVs generally receive positive reviews for their utility and value.

Ratings

Consumer Reviews:

Generally positive for its class, often praised for its comfortable ride, power for its displacement, and towing capability. Reliability is typically good with proper maintenance.