🏷️ Basic Information

Make:

Arctic Cat

Model:

650 V-Twin 4x4 FIS

Year:

2004

Product Name:

Arctic Cat 2004 650 V 2 4X4 FIS CAT GREEN A2004ISR4BUSZ [Parts Manual] PDF Download

Vin Code Partial:

A2004ISR4BUSZ

Color Code Partial:

CAT GREEN

Vehicle Type:

ATV (All-Terrain Vehicle)

Drive Type:

4x4

Special Features:

FIS (Factory Installed Snowmobile, though applied here to ATV for component compatibility)

👋 Introduction

Market Segment:

Performance Utility ATV

Competitors:

Polaris Sportsman, Yamaha Grizzly, Can-Am Outlander

Vehicle Highlights:

Powerful V-twin engine, robust 4x4 system, focus on utility and off-road capability.

Manual Value Proposition:

Essential for identifying correct Arctic Cat parts for the 2004 650 V-Twin 4x4 FIS, ensuring proper maintenance and repair with detailed visual aids and part numbers.

📋 Manual Details

Manual Type:

Parts Manual

Language:

English

Format:

PDF Download

Features:

Detailed illustrations, exploded views, parts list, instant download, printable, zoomable, searchable text

Software Requirements:

Adobe Reader, Foxit Reader or any other PDF reader

📖 Manual Coverage

Engine Mechanical:

Cam Chain, Crank Balancer, Crankshaft and Piston, Cylinder, Cylinder Head and Camshaft/Valve, Magneto Cover, Oil Filter/Pump, Water Pump, Starter Motor

Fuel And Intake:

Accelerator, Air Intake, Throttle Body, Gas Tank

Cooling:

Cooling system components

Electrical:

Battery and Starter Motor, Magneto, Wiring Harness

Drivetrain:

Drive Train, Front Drive Gearcase, Rear and Parking Brake, Secondary Drive, Secondary Transmission, Transmission

Suspension Steering:

Front Suspension, Rear Suspension, Steering, Sway Bar

Chassis Body:

Canopy and Taillight, Cargo Box and Tailgate, Console, Floor Panel, Frame and Related Parts, Hood and Headlight, Seat, Tilt Frame

Brakes:

Front Brake, Rear and Parking Brake

Wheels Tires:

Wheel and Tire

Disassembly Assembly:

Overhaul, Disassembly and Assembly for all listed systems

Parts Identification:

Identification of all service replacement parts with detailed exploded views

Depth:

Comprehensive parts catalog for component identification, part numbers, and assembly order. Not a repair or diagnostic manual, but essential for parts ordering and understanding component relationships.

📊 Manual Specifications

File Format:

PDF

Print Quality:

Printable, Zoomable

Searchability:

Searchable Text

Binding Type:

Not Applicable (Digital Download)

Paper Type:

Not Applicable (Digital Download)

⚙️ Engine Specifications

Engine Type:

V-twin, 4-stroke

Engine Displacement:

650 cc

Horsepower Est:

Approximately 45-50 HP (Estimate based on common V-twin engines of the era)

Torque Est:

Torque figures are model-specific and not provided, but generally robust for utility tasks.

Fuel Delivery:

Likely Carbureted (specific details not in product description, but typical for 2004)

Cooling Method:

Liquid-cooled (implied by 'Cooling' in coverage)

Ignition System:

Electronic Ignition (implied by 'Magneto' coverage)

🔧 Transmission

Transmission Type:

Automatic (CVT - Continuously Variable Transmission)

Gear Selection:

High, Low, Neutral, Reverse (typical for utility ATVs)

Drive Modes:

2WD/4WD selectable (implied by '4x4' and 'Drive Train' coverage)

📐 Dimensions

Length Est:

Estimated 80-85 inches (typical for this class)

Width Est:

Estimated 45-48 inches

Height Est:

Estimated 46-50 inches

Dry Weight Est:

Estimated 600-650 lbs

Towing Capacity Est:

Typically around 1000-1500 lbs for this class

Rack Capacity Front Est:

Estimated 100 lbs

Rack Capacity Rear Est:

Estimated 200 lbs

Front Tire Size Est:

25x8-12 (common for this model/era)

Rear Tire Size Est:

25x10-12 (common for this model/era)

Wheel Bolt Pattern:

4x110mm (common for Arctic Cat ATVs of this period)

🛡️ Safety Features

Safety Certifications:

CE compliant (implied for European market sales, or common standard)

Braking System:

Hydraulic Disc Brakes (Front and Rear)

Lighting:

Headlights and Taillight (as per manual coverage)

Ergonomics:

Designed for rider comfort and control during off-road use.

💡 Technology Features

Infotainment System:

Not applicable. Primarily utility-focused ATV with basic instrumentation.

Driver Assistance Features:

None. Standard mechanical systems.

Connectivity Options:

None.

🔧 Maintenance

Oil Change Interval Est:

Every 100 hours or 6 months (typical for ATVs, refer to official service manual for exact).

Spark Plug Replacement Est:

Every 100-200 hours (typical)

Engine Oil Type Est:

SAE 5W-40 Synthetic or 10W-40 Synthetic (API SG or higher, refer to oil cap or manual)

Coolant Type:

Permanent type antifreeze (ethylene glycol based), 50/50 mix with distilled water.

Transmission Oil Type Est:

Arctic Cat specific gear oil or equivalent (refer to service manual for exact spec, often a high-quality gear oil)

Brake Fluid Type:

DOT 3 or DOT 4 Hydraulic Brake Fluid

Common Wear Items:

V-belt (clutch belt) wear, suspension bushings, tie rod ends, brake pad wear. Regular inspection and replacement are crucial for optimal performance.

Engine Longevity Tips:

Proper warm-up and cool-down, regular oil and filter changes, and keeping air filter clean are key to the longevity of the V-twin engine.

📚 Vehicle History

Arctic Cat History:

Arctic Cat has a long-standing history in powersports, originating with snowmobiles and expanding into ATVs, known for ruggedness and performance.

650 V Twin Lineage:

The 650 V-twin platform was a significant offering for Arctic Cat, providing increased power and torque for demanding tasks and trail riding.

Manufacturing Location:

Typically manufactured in Thief River Falls, Minnesota, USA.

🏆 Awards & Recognition

Industry Awards:

While specific awards for this model year are not detailed in the product information, Arctic Cat ATVs have historically been recognized for their performance and utility in the powersports industry.