🏷️ Basic Information

Make:

Arctic Cat

Model:

650 V-2 4x4 FIS

Year:

2004

Trim:

SE (CAT GREEN)

Product Code:

A2004ISR4BUSA

Vin Code Prefix:

Refer to VIN plate

👋 Introduction

Product Segment:

High-performance All-Terrain Vehicle (ATV)

Target Audience:

Enthusiasts and owners requiring detailed parts information for maintenance, repair, and customization

Key Competitors Era:

Polaris Sportsman, Can-Am Outlander, Yamaha Kodiak/Grizzly

Model Highlight:

The 650 V-2 4x4 FIS was a flagship model for Arctic Cat, known for its powerful V-twin engine and advanced features for its time.

Manual Value Proposition:

Essential resource for maintaining the longevity and performance of the 2004 Arctic Cat 650 V-2 4x4 FIS SE.

📋 Manual Details

Primary Coverage:

All systems and components of the 2004 Arctic Cat 650 V-2 4x4 FIS SE

Secondary Coverage:

Parts identification, part numbers, exploded views, and assembly diagrams

Estimated Page Count:

Refer to PDF size/table of contents for exact count (typically 300-500 pages for full parts manuals)

Manual Type:

Factory Parts Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine Mechanical:

Crankshaft, piston, cylinder, cylinder head, camshaft, valve train, cam chain, water pump, oil filter/pump, magneto, starter clutch, carburetor/throttle body

Engine Accessories:

Air intake, cooling system, exhaust system, battery, starter motor

Drivetrain:

Clutch (primary and secondary), V-belt, drive train components, transmission, gear shifting, rear and parking brake, front drive gearcase

Suspension Steering:

Front suspension, rear suspension, steering system, sway bar

Frame Body:

Frame and related parts, canopy and taillight, cargo box and tailgate, hood and headlight, floor panel, dash, console, tilt frame

Wheels Tires:

Wheel and tire specifications

Electrical:

Wiring harness

Assembly Disassembly:

Detailed disassembly and assembly instructions for all listed components

Overhaul:

Overhaul procedures for major mechanical systems

Part Identification:

Identification of all replaceable parts with corresponding part numbers

Diagnostic Capabilities:

Component-level diagnostics through exploded views and part identification

Repair Focus:

Detailed guidance for replacing and rebuilding individual components

Illustration Detail:

Exploded views for precise assembly and identification of parts

📊 Manual Specifications

File Format:

PDF

Print Quality:

Printable, zoomable text and illustrations

Binding Type:

Not applicable (Digital Download)

Paper Type:

Not applicable (Digital Download)

Searchable Text:

Yes

PDF Reader Requirement:

Adobe Reader, Foxit Reader, or compatible PDF reader

⚙️ Engine Specifications

Engine Type:

V-Twin, 4-stroke

Displacement:

641.5 cc

Cooling System:

Liquid-cooled

Ignition System:

Electronic Ignition

Horsepower Est:

Approximately 50-55 HP (Manufacturer data may vary)

Torque Est:

Refer to Service Manual for specific torque figures

Fuel Delivery:

Carburetor (likely Mikuni BSR series)

Fuel Type:

Unleaded gasoline

Engine Oil Capacity:

Refer to manual for exact specification (typically 2.5-3.0 quarts)

Engine Oil Type:

API SG, SH, SJ or higher, SAE 10W-40 recommended (confirm with manual)

Coolant Type:

Ethylene glycol-based antifreeze/coolant (50/50 mix with distilled water)

🔧 Transmission

Transmission Type:

Automatic Continuously Variable Transmission (CVT)

Drive Modes:

2WD/4WD selectable, with Front Differential Lock (FIS - Fender Integrated Steering)

Gear Reduction:

High/Low range plus Reverse

Cvtf Type:

Arctic Cat specific CVT Fluid (refer to manual for P/N and specifications)

📐 Dimensions

Overall Length:

Refer to manual (typically around 83 inches)

Overall Width:

Refer to manual (typically around 46 inches)

Overall Height:

Refer to manual (typically around 47 inches)

Dry Weight:

Refer to manual (typically around 600-650 lbs)

Towing Capacity:

Refer to manual (typically limited to accessory racks)

Payload Capacity:

Refer to manual (typically around 200-300 lbs for racks)

Front Tire Size:

Typically 25x8-12

Rear Tire Size:

Typically 25x10-12

Wheel Bolt Pattern:

Refer to manual (likely 4x110mm or similar)

🛡️ Safety Features

Atv Safety Standards:

Compliance with ANSI B71.1 standard for ATVs

Braking System:

Hydraulic disc brakes front and rear, parking brake

Stability Control:

4WD system with optional front differential lock

Lighting:

Headlights, taillight, brake light

Ergonomics:

Handlebar steering, seating position designed for control

💡 Technology Features

Audio System:

Not applicable (basic ATV design)

Navigation:

Not applicable

Charging Ports:

May have a 12V accessory outlet (confirm with manual)

🔧 Maintenance

Oil Change Interval:

Refer to manual (typically every 3 months or 1000 miles/100 hours, whichever comes first)

Spark Plug Replacement:

Refer to manual (typically every 6 months or 2000 miles/200 hours)

Cvtf Service:

Refer to manual (critical for CVT longevity, check for contamination/level periodically)

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid (confirm with manual)

Front Gearcase Oil Type:

Refer to manual for specific grade and capacity (e.g., 80W-90 gear oil)

Common Wear Items:

CVT belt wear, suspension bushings, wheel bearings, brake components

Potential Electrical Issues:

While not endemic, proper wiring harness maintenance is key. Issues can arise from corrosion or damage.

Value Of Parts Manual:

Provides essential OEM part numbers for ordering replacements, ensuring correct fitment and quality.

📚 Vehicle History

Arctic Cat History:

Arctic Cat has a long history in powersports, initially known for snowmobiles, expanding into ATVs in the late 1980s.

650 V2 Development:

The V2 series, particularly the 650, represented a significant step in Arctic Cat's ATV development, featuring a powerful V-twin engine that offered superior performance and torque.

Manufacturing Location:

USA (Thief River Falls, Minnesota)

🏆 Awards & Recognition

Atv Of The Year Contenders:

While specific awards may not be readily documented, the 650 V-2 was considered a top-tier performer in its class for 2004.