🏷️ Basic Information

Make:

Arctic Cat

Model:

650 V-Twin 4x4 FIS

Year:

2004

Product Name:

Arctic Cat 2004 650 V 2 4X4 FIS RED CA A2004ISR4BCAR [Parts Manual] PDF Download

Chassis Code:

A2004ISR4BCAR

Trim:

FIS (Fuel Injection System)

Color Code:

RED CA

👋 Introduction

Atv Segment:

High-performance utility ATV

Target Audience:

Enthusiasts and owners requiring detailed part identification for maintenance, repair, or customization.

Key Competitors Circa 2004:

Polaris Sportsman, Yamaha Grizzly, Can-Am Outlander, Honda Foreman

Unique Selling Points:

Powerful V-twin engine, 4x4 capability with FIS, robust build for utility and trail riding.

📋 Manual Details

Manual Type:

Factory Full Parts Manual

Language:

English

Format:

PDF

Download Type:

Instant Download

Features:

Printable, Zoomable, Searchable Text

📖 Manual Coverage

Engine:

Full engine assembly, internal components (crankshaft, piston, cylinder, cylinder head, camshaft/valve), cooling system, oil filter/pump, water pump, magneto, starter motor, starter clutch, throttle body

Drivetrain:

Drive train components, front drive gearcase, secondary drive, secondary transmission, transmission (gear shifting, gear selection), clutch (primary, secondary), V-belt

Suspension And Steering:

Front suspension, rear suspension, steering system, sway bar

Brakes:

Front brake system, rear brake system, parking brake

Electrical:

Wiring harness, battery, magneto, starter motor

Body And Chassis:

Frame and related parts, canopy and taillight, cargo box and tailgate, console, floor panel, dash, hood and headlight, seat, tilt frame, gas tank, wheel and tire

Assembly And Disassembly:

Complete disassembly and assembly procedures for all major components

Overhaul:

Detailed overhaul instructions for engine and transmission components

Troubleshooting:

Implied through exploded views and part identification for repair diagnosis

Scope:

Comprehensive parts catalog with detailed illustrations and exploded views for accurate part identification and ordering.

📊 Manual Specifications

File Format:

PDF

Printability:

Printable

Zoom Capability:

Zoomable

Search Capability:

Searchable Text

Binding Type:

N/A (PDF Download)

Paper Type:

N/A (PDF Download)

PDF Reader Compatibility:

Adobe Reader, Foxit Reader, or any other PDF reader

⚙️ Engine Specifications

Engine Type:

V-twin, liquid-cooled, 4-stroke

Displacement:

635 cc (approximate, based on common Arctic Cat V-twin configurations of the era)

Bore X Stroke:

Not specified in product info, but typically around 72mm x 73mm for this engine family

Horsepower:

Estimated 50-55 HP (approximate for the period)

Torque:

Not specified in product info, but strong low-end torque characteristic of V-twins.

Fuel Delivery:

Fuel Injection (FIS)

Fuel Type:

Unleaded gasoline

Cooling Method:

Liquid-cooled with fan

Oil Type Recommendation:

Typically SAE 10W-40 motorcycle or ATV specific oil, check manual for exact specifications.

Oil Capacity:

Approximately 2.0 - 2.5 liters, filter change requires slightly more. Refer to specific manual for exact capacity.

🔧 Transmission

Transmission Type:

CVT (Continuously Variable Transmission) with H, L, N, R, P

Drive System:

2WD/4WD selector with front differential lock (FIS)

Gear Reduction:

High and Low range for towing and aggressive terrain

Clutch Type:

Automated centrifugal clutch system

Cvt Fluid Type:

Arctic Cat recommends specific CVT fluid or equivalent for optimal performance and belt life. Refer to service manual for exact specification.

📐 Dimensions

Length:

Not specified in product info, but typically around 80-85 inches for this class.

Width:

Not specified in product info, but typically around 46-48 inches.

Height:

Not specified in product info, but typically around 48-50 inches.

Front Rack Capacity:

Not specified in product info, typical around 50 lbs.

Rear Rack Capacity:

Not specified in product info, typical around 100 lbs.

Dry Weight:

Not specified in product info, but likely in the 600-650 lb range.

Towing Capacity:

Not specified in product info, typically rated for 1000-1500 lbs.

Ground Clearance:

Not specified in product info, but usually around 10-12 inches for this model.

🛡️ Safety Features

Atv Safety Standards:

Meets ANSI/SVIA-1-2010 standards for ATVs (applicable for US models of that era)

Braking System:

Hydraulic disc brakes front and rear.

Four Wheel Drive:

Selectable 2WD/4WD with front differential lock for enhanced traction.

Roll Over Protection:

Standard ATV design without integral roll cage; operators must wear helmets.

Required Operator Gear:

Helmet, eye protection, protective clothing, boots, gloves recommended as per manufacturer guidelines.

💡 Technology Features

Infotainment System:

N/A (No advanced infotainment typically found on utility ATVs of this era).

Traction Control:

Limited to selectable 4WD and differential lock.

Connectivity Features:

N/A

🔧 Maintenance

Oil Change Interval:

Typically every 1,000 miles or 100 hours of operation, or annually. Refer to owner's manual for precise intervals.

Air Filter Maintenance:

Inspect and clean/replace regularly, especially in dusty conditions. Frequency depends on operating environment.

Spark Plug Replacement:

Recommended every 3,000-6,000 miles or as indicated by performance issues.

Cvtvbelt Inspection:

Inspect for wear and damage at every oil change. Replacement intervals vary greatly with usage but typically around 12,000-24,000 miles or sooner if slipping is detected.

Engine Oil Viscosity:

SAE 10W-40 (API SG or higher recommended for this era).

Coolant Type:

Ethylene glycol-based antifreeze with corrosion inhibitors. Typically a 50/50 mix with distilled water.

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid.

Common Wear Items:

CVT belt wear, suspension bushings, tie rod ends, drive shaft U-joints.

Potential Electrical Gremlins:

Wiring harness integrity and connector corrosion can be issues on older units; regular inspection is advised.

Fuel System Maintenance:

Regularly clean throttle body and check fuel injectors for optimal FIS performance. Fuel stabilizer is recommended for storage.

📚 Vehicle History

Arctic Cat Atv History:

Arctic Cat entered the ATV market in the late 1980s, known for its innovative designs and powerful engines.

650 V Twin Introduction:

The 650 V-Twin was a significant model for Arctic Cat, offering a substantial power upgrade and representing a step towards larger displacement ATVs.

Fis Technology:

The FIS (Fuel Injection System) was a key advancement, improving throttle response, fuel efficiency, and cold-weather starting over carbureted models.

Production Location:

Arctic Cat ATVs were primarily manufactured in Thief River Falls, Minnesota, USA.

🏆 Awards & Recognition

Industry Recognition:

Arctic Cat models of this era generally received positive reviews for their power and performance in the utility ATV segment.