Market Position:
Comprehensive service manual for owners and independent repair shops of 2002 Arctic Cat ATVs, offering professional-level repair information.
Target Audience:
Owners seeking to perform their own maintenance and repairs, as well as independent ATV repair shops and technicians.
Competitive Analysis:
This manual provides the same level of detail and accuracy as official factory service manuals, enabling users to perform a wide range of maintenance and repair tasks, saving on dealership service costs.
Key Features:
Instant download for immediate access, detailed step-by-step instructions, high-quality exploded diagrams, covers all 2002 Arctic Cat ATV models listed, full repair coverage, diagnostic guidance.
Models Covered:
2002 Arctic Cat 400 4x4, 2002 Arctic Cat 500i 4x4 Automatic, 2002 Arctic Cat ATV 250 2X4, 2002 Arctic Cat ATV 250 4X4, 2002 Arctic Cat ATV 300 2X4, 2002 Arctic Cat ATV 300 4X4, 2002 Arctic Cat ATV 375 2X4 Automatic, 2002 Arctic Cat ATV 375 4X4 Automatic, 2002 Arctic Cat ATV 400FIS 2x4, 2002 Arctic Cat ATV 400FIS 4x4, 2002 Arctic Cat ATV 500 4x4, 2002 Arctic Cat ATV 500 4x4 Automatic, 2002 Arctic Cat ATV 500 4x4 Automatic TBX, 2002 Arctic Cat ATV 500FIS 4x4
Page Count Estimate:
Detailed page count not specified, but comprehensive coverage implies a significant number of pages for all listed models.
Manual Type:
Factory Service/Repair/Workshop Manual
Format:
Instant Download PDF
Systems Covered:
General Information, Periodic Maintenance/Tune-Up, Engine, Transmission, Fuel System, Lubrication System, Cooling System, Electrical System, Drive System, Suspension, Steering, Frame, Controls, Indicators
Electrical System Details:
Covers wiring diagrams, component testing, ignition system, lighting, battery, charging system, and starter motor diagnosis and repair.
Drive System Details:
Includes service and repair procedures for the final drive, driveshafts, CV joints, and differentials for 4x4 models.
Suspension Details:
Covers front and rear suspension components, including shocks, springs, control arms, and wheel bearings, along with alignment procedures.
Steering Frame Details:
Details steering linkage, tie rods, handlebars, steering column, and frame integrity checks and repairs.
Fuel System Coverage:
Covers fuel pump, fuel filter, fuel lines, carburetor/throttle body cleaning and adjustment, and fuel sensor diagnostics.
Lubrication System Coverage:
Details oil pump, oil passages, oil filter maintenance, and lubrication points for optimal engine and transmission longevity.
Cooling System Coverage:
Includes radiator inspection, fan operation, thermostat testing, and coolant leak detection and repair.
Controls And Indicators Coverage:
Details operation and troubleshooting of throttle, brake, gear selector, starter, ignition switches, and dashboard indicators (speedometer, fuel gauge, warning lights).
Procedures Included:
Maintenance, Servicing, Diagnosis, Repair, Troubleshooting, Tune-ups, Reassembly, Disassembly
Engine Repair Procedures:
Covers top-end rebuild (cylinder head, piston), bottom-end service (crankshaft, connecting rod), valve adjustments, and component replacement.
Brake System Repair:
Includes hydraulic brake system service, caliper rebuilds, master cylinder maintenance, brake pad replacement, and bleeding procedures.
Cooling System Maintenance:
Covers radiator service, fan operation, coolant flushing and filling, water pump inspection and replacement.
Chassis And Body Repair:
Covers removal and installation of body panels, fenders, racks, and seat assembly.
Wheel And Tire Service:
Includes tire pressure checks, tire rotation, wheel bearing maintenance, and lug nut torque specifications.
Technical Depth:
Comprehensive, covering all repair procedures from basic maintenance to advanced diagnostics and repairs, comparable to dealer/mechanic level.
Diagnostic Procedures:
Provides systematic troubleshooting guides for common operational faults, electrical issues, and mechanical failures.
Torque Specifications:
Provides specific torque values for critical fasteners throughout the vehicle, essential for safe and correct assembly.
Engine Type Range:
Varies by model, likely including single-cylinder and potentially multi-cylinder configurations (e.g., 250cc, 300cc, 375cc, 400cc, 500cc) depending on the specific ATV model covered.
Engine Configurations:
Includes single-cylinder 4-stroke engines of various displacements (e.g., 247cc, 299cc, 375cc, 400cc, 498cc) and potentially variations with EFI (Electronic Fuel Injection) for 'i' models.
Performance Details:
Manual covers engine performance tuning, diagnostics, and repair, but specific HP/torque figures are model-dependent and not provided in the general product description.
Fuel System Coverage:
Covers fuel system maintenance, diagnosis, and repair, likely including carburetor settings or fuel injection systems depending on the model.
Transmission Types Covered:
Includes details for both Automatic (CVT-type) and potentially manual/semi-automatic transmissions based on the model list (e.g., 'Automatic' for 500i, 375 models).
Optional Transmission Coverage:
Not applicable as this is a service manual for specific factory configurations.
Transmission Features Coverage:
Covers repair, maintenance, and troubleshooting of transmission components, including clutches, gearboxes, and drive belts for automatic models.
Service Intervals Coverage:
Manual covers periodic maintenance schedules, including recommended intervals for oil changes, filter replacements, lubrication, and other routine checks.
Engine Oil Change Interval:
Typically every 20-40 operating hours or annually, whichever comes first, depending on operating conditions.
Air Filter Cleaning Interval:
Frequent checks recommended, especially in dusty conditions, with cleaning or replacement as needed, often every 20 operating hours or annually.
Spark Plug Replacement Interval:
Typically recommended every 100-200 operating hours or annually.
Fluid Specifications Coverage:
Detailed specifications for engine oil type, viscosity, coolant, brake fluid, and differential/gear oil are provided, crucial for proper maintenance.
Engine Oil Specifications:
Likely specifies SAE 10W-40 or 20W-50 motorcycle/ATV specific oil, meeting API SG or higher classification, though exact recommendations are model-specific within the manual.
Coolant Specifications:
Requires a 50/50 mix of ethylene glycol-based antifreeze and distilled water, or a specific pre-mixed coolant recommended by Arctic Cat.
Known Issues And Troubleshooting:
Includes a dedicated 'Troubleshooting' section to diagnose and resolve common problems specific to the 2002 Arctic Cat ATV models.
Brand Heritage:
Arctic Cat has a long history in motorsports, particularly snowmobiles, and expanded into the ATV market in the late 1980s, known for robust and capable off-road vehicles.
Model Evolution 2002:
The 2002 model year represented a significant period for Arctic Cat ATVs, with a range of engine sizes and configurations (2x4, 4x4, automatic) to cater to various user needs, building upon previous years' designs.
Model Lineup 2002 Focus:
The 2002 lineup showcased Arctic Cat's commitment to various ATV segments, from utility-focused 4x4s with automatic transmissions (like the 500i TBX) to more entry-level 2x4 models (250, 300).
Production Information:
Arctic Cat ATVs are primarily manufactured by Textron Specialized Vehicles, with production facilities in the USA.
