Engine Code Examples:
Engine designations like '580 EFI', '600', '700', '800', '1000' refer to engine displacement and fuel delivery systems. Specific engine codes are detailed within the manual.
Model Generation:
1999-2000 models represent a specific generation of Arctic Cat snowmobiles, characterized by evolving engine technologies (EFI) and chassis designs.
Positioning:
Essential resource for owners and technicians seeking to maintain, repair, and optimize Arctic Cat snowmobiles from the 1999-2000 model years. Targets DIY enthusiasts and professional mechanics.
Target Audience:
DIY individuals looking to save on dealership service costs, as well as professional mechanics and workshops requiring detailed factory information.
Comparison:
Provides manufacturer-level detail comparable to OEM service manuals, offering a cost-effective alternative for accessing comprehensive repair and maintenance data.
Diy Friendliness:
Specifically designed to be useful for DIY persons, making complex repairs and maintenance accessible to the average owner.
Features:
Highly detailed, illustrated, step-by-step instructions, troubleshooting support, full coverage of all models for the specified years, professional technician quality, instant download convenience.
Manual Quality:
Produced in very best quality, offering clear, step-by-step instructions and troubleshooting support.
Troubleshooting Support:
The manual's primary strength lies in its comprehensive troubleshooting guides, enabling users to quickly identify and resolve mechanical and electrical issues.
Covered Models:
BearCat 340, BearCat 440 I, BearCat 440 II, BearCat W/T, Pantera 580 EFI, Pantera 1000, Panther 340, Panther 440, Panther 550, Powder Special 500 EFI, Powder Special 500 EFI LE, Powder Special 600, Powder Special 600 LE, Powder Special 600 EFI, Powder Special 600 EFI LE, Powder Special 700, Powder Special 700 LE, Thundercat, Thundercat M/C, Triple Touring 600, Z 370, Z 440, ZL 440, ZL 500, ZL 500 EFI, ZL 550, ZL 580 EFI, ZL 600, ZL 600 EFI, ZL 700, ZR 500, ZR 500 EFI, ZR 600, ZR 600 EFI, ZR 600 EFI LE, ZR 700, ZR 700 LE, ZRT 600, ZRT 800
Specific Model Coverage:
Extensive list includes utility, trail, and performance models, ensuring broad applicability for owners of 1999-2000 Arctic Cat snowmobiles.
Estimated Page Count:
Variable (Up to 3000 MB file size suggests extensive content)
Manual Type:
Service Manual
File Format:
PDF Download (may be zipped)
Systems:
Engine (Carbureted, EFI, 4-Stroke), Fuel Systems, Electrical Systems, Drive Train, Track Systems, Brake Systems, Rear Suspension, Front Suspension, Steering, Bodywork, Cooling Systems, Arctic Power Valve (APV) System, Exhaust Controlled Timing (ECT) System
Engine Related Items:
Water pump pressure testing, spark plug service, compression checking, valve adjustment (if applicable), oil changes, oil pressure testing, cooling system schematics, recoil starter, air silencer, turbocharger/intercooler (if applicable).
Procedures:
Maintenance, Repair, Restoration, Rebuilding, Diagnosis, Troubleshooting, Servicing, Preventative Maintenance, Break-In Procedure, Storage Preparation, After Break-In Checkups, Carburetor Adjustment, EFI System Diagnostics, Ignition Timing, Suspension Setup, Shock Rebuilding/Recharging, Brake System Bleeding, Drive Clutch/Driven Pulley Service
Drive Train Track Brake Procedures:
Service of drive chain and sprockets, track tension and alignment, brake system maintenance (hydraulic and mechanical), drive belt service, drive clutch and driven pulley adjustments and repair.
Depth:
Comprehensive, Step-by-step instructions, Detailed component breakdowns, Exploded views, Torque specifications, Troubleshooting guides for professional technicians and DIY users
Diagnostic Procedures:
Detailed troubleshooting for various systems, including ignition components, speed sensor, EFI components, and hydraulic brake systems, allowing for precise problem diagnosis.
Component Explosions:
Most manuals contain zoomable illustrations, detailed component explosions, and exploded views, offering a clear visual understanding of assembly and disassembly.
Download Options:
Instant download after payment, accessible for three days. Compatible with Windows, Linux, Mac.
Zipped Files Support:
Manuals may be zipped, requiring utilities like WinZip or WinRAR for extraction. Compatibility with all operating systems confirmed.
File Size Considerations:
Manuals can be very large (up to 3000 MB), necessitating sufficient storage space and a stable internet connection for download.
Printability:
Printable on any computer and printer. No restrictions on printing.
Binding:
Not Applicable (Digital Download)
Paper Type:
Not Applicable (Digital Download)
Engine Types:
2-Stroke (various displacements including 340cc, 440cc, 500cc, 550cc, 580cc, 600cc, 700cc, 800cc, 1000cc) and potentially 4-Stroke (as indicated by 'After Break-In Checkup (100 Miles - 2-Stroke/ 4-Stroke 600 Miles)')
Performance Data:
Detailed engine specifications including cylinder head volume, piston travel vs. crank angle charts, crankshaft runout, and oil consumption specifications. Specific HP/torque figures would be detailed within the manual's respective model sections.
Torque Specifications:
Comprehensive torque specifications for engine components, including cylinder head bolts, and general tightening torque for various fasteners, ensuring proper assembly and preventing damage.
Engine Torque Patterns:
Specific torque patterns for engine component assembly, critical for preventing head gasket leaks and ensuring even clamping force.
Fuel Systems Covered:
Carbureted and Electronic Fuel Injection (EFI) systems. Includes fuel pump specifications and throttle valve angle specifications.
Carburetor Specifications:
Detailed specifications for carburetor models used across the range, including jetting, float bowl adjustments, and cleaning procedures.
Efi Specifications:
Detailed specifications for EFI systems, including sensor data, actuator functions, and diagnostic procedures for fuel injectors and related components.
Transmission Type:
CVT (Continuously Variable Transmission) with a primary drive clutch and driven pulley system is standard for this era of snowmobiles.
Optional Features:
The manual covers drive system components, drive clutches, driven pulleys, and related specifications, indicating variations and specific calibrations might exist across models.
Drive System Details:
Details on drive chain lubrication, drive system torque specifications, and drive belt dimensions are provided. Performance calibrations for the drive system are also referenced.
Drive Belt Dimensions:
Precise dimensions for Arctic Cat drive belts, crucial for proper engagement and performance of the CVT system, ensuring correct belt selection for each model.
Drive Clutch Driven Pulley Related Specifications:
Detailed specifications covering the operation, maintenance, and adjustment of both the drive clutch and driven pulley systems, including roller weights, spring tensions, and helix angles where applicable.
Gear Case Performance Calibrations:
Information on performance calibrations related to the gear case, indicating the manual covers how to maintain or adjust for optimal power transfer.
Exterior Dimensions:
Not explicitly stated in the product description, but the manual covers body components such as front bumper, belly pan, gas tank, seat assembly, windshield, rear bumper, and snow flap, implying detailed dimensional information is available for these parts.
Interior Dimensions:
Not Applicable for Snowmobiles in the typical automotive sense.
Cargo Dimensions:
Information regarding seat cushions and backrest/rack assemblies suggests cargo carrying capabilities, with specific dimensions likely detailed within the manual.
Weight Specifications:
Not explicitly stated in the product description, but general specifications would typically include dry weight and possibly shipping weight for each model. Torque specifications for various assemblies contribute to understanding structural integrity related to weight.
Fraction Decimal Conversions:
Includes fractional and decimal conversions, as well as metric to imperial conversions, aiding in precise measurement and understanding of specifications.
Mm In Conversions:
Provides essential millimeter to inch conversions, facilitating the interpretation and measurement of components and specifications.
Steering Body Torque Specifications:
Torque specifications for steering and body components, ensuring secure assembly and proper function of steering linkages and body panels.
Safety Ratings:
Not applicable in the same way as automotive crash test ratings. Safety features covered include brake lights, headlights, and emergency stop switches.
Active Safety Features:
Brake light switch, headlight dimmer switch, and potentially kill switches or emergency stop switches are detailed.
Electrical System Testing:
Procedures for testing voltage regulators, low-oil light sensors, coolant temperature warning lights, fuel gauge senders, and electric fuel pumps are included for electrical system troubleshooting.
Speedometer Sensor Testing:
Detailed procedures for testing and troubleshooting the speedometer sensor, ensuring accurate speed readings.
Passive Safety Features:
Information on chassis and body components like bumpers, tunnel, and windshield assembly contribute to the overall passive safety structure of the snowmobile.
Fuse Information:
Details on fuse types and ratings for the electrical system, crucial for diagnosing electrical faults and ensuring proper protection of components.
Infotainment Systems:
Limited to basic functions like speedometer sensors and potentially basic gauge clusters. Advanced infotainment was not prevalent in snowmobiles of this era.
Driver Assistance Features:
Features like the Arctic Power Valve (APV) System and Exhaust Controlled Timing (ECT) System are covered, representing performance-enhancing technologies of the time.
Arctic Power Valve System Apv:
Detailed explanation and troubleshooting for the Arctic Power Valve (APV) System, a key performance technology for optimizing engine power delivery across the RPM range.
Ignition Timing Specifications:
Precise ignition timing specifications for various engine configurations, vital for optimal performance, fuel efficiency, and engine longevity.
Servomotor Troubleshooting:
Troubleshooting procedures for servomotors, which may be involved in systems like APV or throttle control, ensuring smooth operation of these components.
Connectivity Features:
Not applicable for this era of snowmobiles.
Scheduled Maintenance:
Includes specific intervals for 'After Break-In Checkup' (100 Miles for 2-stroke, 600 Miles for 4-stroke), implying a detailed schedule for oil changes, filter replacements, and general inspections throughout the snowmobile's lifecycle.
Preventative Maintenance Schedule:
The manual serves as a comprehensive guide for all preventative maintenance tasks required to keep the snowmobile in optimal condition, from basic checks to major component servicing.
After Break In Checkup Checklist:
A specific checklist is provided for the post-break-in inspection, ensuring all critical components are checked after initial usage.
Fluid Requirements:
Covers engine oil specifications, lubrication for drive chains, and likely coolant specifications for liquid-cooled models. Specific oil types and capacities are detailed within the manual.
Torque Conversions:
Provides essential torque conversion charts (ft-lb/N-m) for all fasteners and assemblies, ensuring adherence to factory specifications during maintenance and repair.
Common Problems Troubleshooting:
The manual is equipped with extensive troubleshooting sections for engines (carbureted and EFI), fuel systems, electrical systems, drive train, track, and brake systems, directly addressing potential common issues and guiding repair procedures.
Liquid Cooling System Maintenance:
Comprehensive guidance on the liquid cooling system, including coolant types, capacities, pressure testing, and troubleshooting related to overheating or leaks.
Brand History:
Arctic Cat has a long-standing history in snowmobile manufacturing, known for performance and innovation in the powersports industry.
Powersports Expertise:
Arctic Cat's established reputation in the powersports industry is reflected in the depth and accuracy of the provided service manual.
Model Lineup Evolution:
The 1999-2000 model years represent a period of diverse offerings, from utility (BearCat) to performance-oriented (ZR, Thundercat) and trail models, showcasing the brand's efforts to cater to various rider preferences.
Technological Advancements Covered:
Highlights the integration of EFI technology and advanced suspension systems (like ACT) in Arctic Cat snowmobiles of this period.
Production Details:
The manual covers models produced for the 1999 and 2000 model years, reflecting a specific era of Arctic Cat snowmobile development and engineering.
