Target Audience:
Professional technicians, mechanics, workshops, and DIY enthusiasts.
Value Proposition:
Provides comprehensive, factory-level information to enable owners to perform repairs, maintenance, and diagnostics, saving on professional labor costs.
Features:
Original factory manual, detailed illustrations, step-by-step instructions, troubleshooting guide, EFI and carbureted model coverage, all 2002 models included.
Models Covered:
Bearcat W/T, Mountain Cat 500, 570, 600EFI, 600 EFI LE, 800, 800 LE, 800EFI, 800 EFI LE, 1000, 800, Pantera 550, 600 EFI, 800 EFI, Panther 440, 570 ESR, 570 R, Arctic Cat Thundercat, Z 370, Z 370 ES, Z 440, Z 440 ES, Z 570, Z 570 ESR, Z 570 SS, ZL 500, ZL 550, ZL 550 ESR, ZL 600 EFI, ZL 600 EFI ESR, ZL 600 EFI SS, ZL 800 EFI ESR, ZL 800 EFI SS, ZR 120, ZR 500, ZR 500 LE, ZR 600, ZR EFI, ZR 800, ZR 800 EFI, ZRT 600
Estimated Page Count:
Variable, up to 5GB file size, often requiring unzipping
Type:
Service Manual / Repair Manual / Workshop Manual / Factory Manual
Engine Systems:
Engine Troubleshooting (Carbureted, 2-Stroke EFI, 4-Stroke), Water Pump, Spark Plugs, Compression Testing, Valve Servicing, Oil Changing/Filter, Oil Pressure Testing, Oil Flow, Liquid Cooling System, Recoil Starter, Air Silencer, Turbocharger/Intercooler (if applicable), Arctic Power Valve (APV) System, Exhaust Controlled Timing (ECT) System
Fuel Systems:
Fuel Systems (Carbureted, EFI), Fuel System Related Items
Electrical Systems:
Ignition System, Throttle Position Sensor, Main Wiring Harness, Voltage Regulator, Low-Oil Light Sensor, Coolant Temperature Warning Light, Fuel Gauge Sender, Electric Fuel Pump, Ignition Components, Emergency Stop Switch, Fuse, Ignition Switch, Electric Start Function, Starter Motor, Magneto, Ignition Timing, Brake Light Switch, Headlight Dimmer Switch, Speedometer Sensor, Accessories Troubleshooting, Servomotor
Drive Train Track Brake Systems:
Drive Chain and Sprockets, Track, Driveshaft, Brake System, Drive Belt, Drive Clutch, Driven Pulley, Drive Train/Brake Disc, Drive Sprockets, Track Tension, Track Alignment, Hydraulic Brake System, Brake Lever/Master Cylinder Assembly
Suspension Systems:
Rear Suspension, ACT Shock, Air Shocks, Rebuildable Shocks, Front Suspension, Ski, Shock Absorbers, Sway Bar, Front Suspension Mounting Bracket, Skid Frame
Steering Body Systems:
Steering Post, Ski Wear Bar, Tie Rods/Steering Link, Spindle, Steering Tie Rod, Ski Alignment, Console, Front Bumper/Belly Pan, Gas Tank/Seat Assembly, Seat Cushion, Taillight/Brakelight Assembly, Windshield, Backrest/Rack Assembly, Tunnel/Chassis/Rear Bumper/Snow flap, Headlight Assembly
General Maintenance:
Maintenance Schedule, Break-In Procedure, Preparation For Storage, Preparation After Storage, After Break-In Checkups
Troubleshooting:
Comprehensive troubleshooting sections for engine (carbureted, EFI, 4-stroke), track, hydraulic brake system, drive clutch/driven pulley, drive belt.
Repair Rebuild:
Removal and installation of components, engine repair, suspension servicing, shock rebuilding/recharging, drive train component servicing, brake system repair.
Diagnostics:
Diagnostic procedures for electrical systems (sensors, ignition, charging), fuel system diagnostics, engine performance testing.
Depth:
Highly detailed, covering all aspects from basic maintenance to complete engine and component rebuilds. Designed for professional technicians and DIY enthusiasts.
Compatibility:
Windows, Linux, Mac operating systems
Accessibility:
Instant download after payment, accessible on computers, iPads, hard drives, etc.
Printability:
Printable on any computer and printer
Illustration Quality:
Illustrated with clear, step-by-step instructions, diagrams, exploded parts views, and pictures.
Binding:
N/A (Digital Download)
Paper:
N/A (Digital Download)
Compression:
May be zipped (requires WinZip or WinRAR to unzip)
Zoom:
Zoomable illustrations
Searchability:
Likely searchable text within the PDF
Storage:
User is responsible for saving the downloaded file; no lifetime storage provided by the seller.
Engine Types:
2-Stroke (Carbureted and EFI), 4-Stroke (specific models, although not detailed in the provided text, general engine specs cover both)
General Performance Info:
Covers specifications such as cylinder head volume, piston travel vs. crank angle, crankshaft runout, and APV system details.
Fuel Recommendations:
Recommended Gasoline and Oil specifications provided.
Carburetor Details:
Specific carburetor specifications and troubleshooting are covered.
Efi Details:
EFI specifications, throttle valve angle specifications, and fuel pump specifications are detailed.
Oil Consumption:
Oil consumption specifications are provided.
Break In Maintenance:
Specific post-break-in checkups are outlined for 100 miles (2-stroke) and 600 miles (4-stroke).
Preventative Maintenance:
The manual emphasizes following the Maintenance Schedule for peak operating condition and compensating for initial wear.
Recommended Fluids:
Recommended Gasoline and Oil specifications are provided within the General Specifications section.
Oil Change Procedure:
Detailed instructions for changing engine oil and filter are included.
Common Problems:
The troubleshooting sections are designed to help diagnose and fix common issues across various systems.
Torque Specifications:
Extensive torque specifications for general bolts, assembly schematics, engine torque patterns, steering/body, drive system, and rear suspension are provided.
Conversions:
Fraction/Decimal Conversions, MM/IN Conversions, and Torque Conversions (ft-lb/N-m) are included for ease of reference.
